The Mitigation of CO Present in the Water–Gas Shift Reformate Gas Over IR-TiO2 and IR-ZrO2 Catalysts

CO hydrogenation and oxidation were conducted over Ir supported on TiO2 and ZrO2 catalysts using a feed mimicking the water–gas shift reformate stream. The influence of the support interaction with Ir and the catalysts’ redox and CO chemisorption properties on activity and selectivity were evaluated. Both catalysts oxidised CO to CO2 in the absence of H2, and a conversion of 70% was obtained at 200 °C. For the CO oxidation in the presence of H2 over these catalysts, the oxidation of H2 was favoured over CO due to H2 spillover occurring at the active metal and support interface, resulting in the formation of interstitials catalysed by Ir. However, both catalysts showed promising activity for CO hydrogenation. Ir-ZrO2 was more active, giving 99.9% CO conversions from 350 to 370 °C, with high selectivity towards CH4 using minimal H2 from the feed. Furthermore, results for the Ir-ZrO2 catalyst showed that the superior activity compared to the Ir-TiO2 catalyst was mainly due to the reducibility of the support and its interaction with the active metal. Controlling the isoelectric point during the synthesis allowed for a stronger interaction between Ir and the ZrO2 support, which resulted in higher catalytic activity due to better metal dispersions, and higher CO chemisorption capacities than obtained for the Ir-TiO2 catalyst.

Pt/Re/CeO2 Based Catalysts for CO-Water–Gas Shift Reaction: from Powders to Structured Catalyst

This work focuses on the development of a Pt/Re/CeO2-based structured catalyst for a single stage water–gas shift process. In the first part of the work, the activity in water–gas shift reactions was evaluated for three Pt/Re/CeO2-based powder catalysts, with Pt/Re ratio equal to 1/1, 1/2 ad 2/1 and total loading ≈ 1 wt%. The catalysts were prepared by sequential dry impregnation of commercial ceria, with the salts precursors of rhenium and platinum; the activity tests were carried out by feeding a reacting mixture with a variable CO/H2O ratio, equal to 7/14, 7/20 and 7/24, and the kinetic parameters were determined. The model which better described the experimental results involves the water–gas shift (WGS) reaction and CO as well as CO2 methanation. The preliminary tests showed that the catalyst with the Pt/Re ratio equal to 2/1 had the best performance, and this was selected for further investigations. In the second part of the work, a structured catalyst, obtained by coating a commercial aluminum alloy foam with the chosen catalytic formulation, was prepared and tested in different reaction conditions. The results demonstrated that a single stage water–gas shift process is achievable, obtaining a hydrogen production rate of 18.7 mmol/min at 685 K, at τ = 53 ms, by feeding a simulated reformate gas mixture (37.61 vol% H2, 9.31 vol% CO2, 9.31 vol% CO, 42.19 vol% H2O, 1.37 vol% CH4).

Effect of crystallite size on the performance and phase transformation of Co3O4/Al2O3 catalysts during CO-PrOx – an in situ study

The preferential oxidation of carbon monoxide has been identified as an effective route to remove trace amounts of CO (approx. 0.5–1.0 vol%) in the H2-rich reformate gas stream after the low-temperature water–gas shift. Instead of noble metal-based catalysts, Co3O4-based catalysts were investigated in this study as cheaper and more readily available alternatives. This study aimed at investigating the effect of crystallite size on the mass- and surface area-specific CO oxidation activity as well as on the reduction behaviour of Co3O4. Model Co3O4 catalysts with average crystallite sizes between 3 and 15 nm were synthesised using the reverse micelle technique. Results from the catalytic tests revealed that decreasing the size of the Co3O4 crystallites increased the mass-specific CO oxidation activity in the 50–200 °C temperature range. On the other hand, the surface area-specific CO oxidation activity displayed a volcano-type behaviour where crystallites with an average size of 8.5 nm were the most active within the same temperature range. In situ characterisation in the magnetometer revealed that the Co3O4 crystallites are partially reduced to metallic Co above 225 °C with crystallites larger than 7.5 nm showing higher degrees of reduction under the H2-rich environment of CO-PrOx. In situ PXRD experiments further showed the presence of CoO concurrently with metallic fcc Co in all the catalysts during the CO-PrOx runs. In all experiments, the formation of fcc Co coincided with the formation of CH4. Upon decreasing the reaction temperature below 250 °C under the reaction gas, both in situ techniques revealed that the fcc Co previously formed is partially re-oxidised to CoO.