Successful Implementation of the PMCD Technology for Drilling and Completing the Well in Incompatible Conditions at Severo – Danilovskoe Oil & Gas Field

This paper discusses the successful implementation of PMCD (Pressurized Mud Cap Drilling) technology at Severo – Danilovskoe oil and gas field (SDO) located in the Irkutsk region. The abnormally high-pressure reservoir B1 and the abnormally low-pressure reservoir B5 are the target layers in this field. Wells drilling at SDO is accompanied with simultaneous mud losses and inflows conditions, especially if the strata B1 is being penetrated. Pumping lost circulation materials (LCM) and cement plugs do not solve lost circulation complications which subsequently lead to oil and gas inflows. As a result, most of such wells are getting abandoned. It was assumed that complications in this formation occurs due to the narrow safe pressures’ operating window (ECD window), therefore, the managed pressure drilling technology (MPD) was initially used as a solution to this problem. However, after the penetration of the abnormally high formation pressure B1 horizon with a pore pressure gradient of 1.86 g/cm3 it was found that there is no operating window. In this regard, there were simultaneous mud losses and oil and gas inflows during the circulation. The well was gradually replaced by oil and gas, regardless of the applied surface back pressure value in the MPD system. The mixing of the mud and reservoir fluid was accompanied by catastrophic contamination. As a result, the drilling mud became non - flowing plugging both the mud cleaning system and the gas separator. On the other hand, the plugging of the B1 formation with LCM did not bring any positive results. Bullheading the well followed by drilling with applied surface back pressure and partial mud losses gave only a temporary result and required a large amount of resources. An implementation of PMCD technology instead of MPD has been proposed as an alternative solution to the problem. This technology made it possible to drill the well to the designed depth (2904 - 3010 m interval). For tripping operations, as well as the subsequent running of the production liner it was necessary to develop an integrated plan for well killing and completion in extreme instability conditions. As a result of various killing techniques application, it became possible to achieve the stability of the well for 1 hour. Oil and gas inflows inevitably occurred when the 1 hour lasted. Based on these conditions, the tripping and well completion process was adapted, which in the end made it possible to successfully complete the well, run the liner and activate the hanger in the abnormally high-pressure reservoir.

A Temperature Operating Window Concept for Application of Nonionic Surfactants for EOR in Unconventional Shale Reservoirs

Surfactant performance is a function of its hydrophobic tail, and hydrophilic head in combination with crude oil composition, brine salinity, rock composition, and reservoir temperature. Specifically, for nonionic surfactants, temperature is a dominant variable due to the nature of the ethylene oxide (EO) groups in the hydrophilic head known as the cloud point temperature. This study aims to highlight the existence of temperature operating window for nonionic surfactants to optimize oil recovery during EOR applications in unconventional reservoirs. Two nonylphenol (NP) ethoxylated nonionic surfactants with different EO head groups were investigated in this study. A medium and light grade crude oil were utilized for this study. Core plugs from a carbonate-rich outcrop and a quartz-rich outcrop were used for imbibition experiments. Interfacial tension and contact angle measurements were performed to investigate the effect of temperature on the surfactant interaction in an oil/brine and oil/brine/rock system respectively. Finally, a series of spontaneous imbibition experiments was performed on three temperatures selected based on the cloud point of each surfactant in order to construct a temperature operating window for each surfactant. Both nonionic surfactants were observed to improve oil recovery from the two oil-wet oil/rock system tested in this study. The improvement was observed on both final recovery and rate of spontaneous imbibition. However, it was observed that each nonionic surfactant has its optimum temperature operating window relative to the cloud point of that surfactant. For both nonionic surfactants tested in this study, this window begins from the cloud point of the surfactant up to 25°F above the cloud point. Below this operating window, the surfactant showed subpar performance in increasing oil recovery. This behavior is caused by the thermodynamic equilibrium of the surfactant at this temperature which drives the molecule to be more soluble in the aqueous-phase as opposed to partitioning at the interface. Above the operating window, surfactant performance was also inferior. Although for this condition, the behavior is caused by the preference of the surfactant molecule to be in the oleic-phase rather than the aqueous-phase. One important conclusion is the surfactant achieved its optimum performance when it positions itself on the oil/water interface, and this configuration is achieved when the temperature of the system is in the operating window mentioned above. Additionally, it was also observed that the 25°F operating window varies based on the characteristic of the crude oil. A surfactant study is generally performed on a single basin, with a single crude oil on a single reservoir temperature or even on a proxy model at room temperature. This study aims to highlight the importance of applying the correct reservoir temperature when investigating nonionic surfactant behavior. Furthermore, this study aims to introduce a temperature operating window concept for nonionic surfactants. This work demonstrates that there is not a "one size fits all" surfactant design.

Using Managed Pressure Drilling Equipment to Troubleshoot Well Control Issues with Total Lost Circulation and Ballooning on A Semisubmersible Rig

When drilling from a deepwater semisubmersible rig, the operator encountered wells problems, including lost circulation, influxes, and ballooning, in the 14 3/4-in. hole section. Managed Pressure Drilling (MPD) equipment that helped to mitigate these issues specifically, when stripping in the hole with the bottom hole assembly through the Rotating Control Device (RCD) bearing assembly while managing surge and swab pressures, monitoring the well while displacing heavy mud into the open hole, conditioning the contaminated mud, removing gas from the well, and fingerprinting the flow back to verify ballooning against influxes, and finally stripping out of the hole. The operator experienced a total loss of circulation at the 16-in. liner shoe at 1,633m while drilling the 14 3/4-in. hole section. Several lost-circulation material (LCM) pills of different weights were pumped to cure the losses without success. Then the well was flow-checked, the gain was noted, and the well shut-in. Having the MPD chokes and the Coriolis flowmeter in place made it possible to adjust the surface back pressure (SBP) accordingly within a small operating window. As a result, the operator could achieve the key objectives of stripping the drillstring in the hole, stripping out of the hole, and rolling over to spot 1.88SG heavy mud on the bottom using the pump and pull method. After LCM was pumped and a hesitation squeeze performed, well operations were stabilized, and the casing was run to a 2,111m measured depth. Advanced flow monitoring enabled the MPD to determine the required SBP for balancing the well. MPD applied 60psi of SBP and noted a gain of 8.3bbl/hr from the flowmeter. Next, MPD applied 65psi SBP and the well was static. Then, MPD applied 70psi SBP, and the well took losses at a rate of 19bbl/hr. MPD allowed to successfully strip the BHA in the hole through the RCD bearing assembly to the shoe. Correct string displacement observed via the MPD Virtual Trip Tank, achieved by adjusting the SBP from 62psi to 125psi. The closed-loop circulating system enabled safely circulating and conditioning contaminated gas-cut mud in the hole back to homogeneous mud. MPD reduced SBP incrementally and fingerprinted flow back at every step to give assurance that well ballooning, and not influxes, caused the flow back. Dynamically adjusting SBP, coupled with advanced monitoring of the returns flow using the Coriolis flowmeter, enabled balancing the well despite the challenges of a mixed mud gradient in the annulus and a narrow operational window. The MPD riser consisted of an RCD below-tension-ring (BTR)-s, flow spool, and top and bottom crossovers. Rig modifications involved fabricating the fixed piping to allow integrating MPD equipment with the rig system.

Reclaiming the Operating Window: A Managed Pressure Cementing Workflow to Achieve Zonal Isolation Success in a Mature Field

Successfully cementing production casing strings is one of the main challenges of well construction in mature fields. The implementation of cementing best practices can be difficult in the narrow pore pressure-fracture pressure (PPFG) window associated with reservoir depletion and complex well architecture. The increased risk of losses can lead operating teams to compromise on these best practices, often jeopardizing the zonal isolation objectives. This can result in significant additional time, cost, and production deferral/loss. Managed pressure cementing (MPC) is a viable technique to address these challenges. Using the managed pressure drilling (MPD) system's capability to precisely control bottomhole pressure, coupled with the use of mud weights that are lower than conventionally needed can expand the PPFG window; enabling operating teams to achieve a higher success rate in meeting the zonal isolation objectives. This paper will offer an optimized design methodology and critical considerations and parameters for MPC operations. It will also briefly describe the primary applications of MPC and specific, unique design considerations associated with each, namely, (1) mud weight less than pore pressure (PP), (2) losses prevention, and (3) wellbore stability control. Lastly, it will provide a case history illustrating how MPC was used in one of the operator's mature fields, by giving an overview of the job engineering design process, the operational planning (inclusive of contingencies), and the key highlights and learnings observed during execution.

Predictive Maintenance Framework for Cathodic Protection Systems Using Data Analytics

In the quest to achieve sustainable pipeline operations and improve pipeline safety, effective corrosion control and improved maintenance paradigms are required. For underground pipelines, external corrosion prevention mechanisms include either a pipeline coating or impressed current cathodic protection (ICCP). For extensive pipeline networks, time-based preventative maintenance of ICCP units can degrade the CP system’s integrity between maintenance intervals since it can result in an undetected loss of CP (forced corrosion) or excessive supply of CP (pipeline wrapping disbondment). A conformance evaluation determines the CP system effectiveness to the CP pipe potentials criteria in the NACE SP0169-2013 CP standard for steel pipelines (as per intervals specified in the 49 CFR Part 192 statute). This paper presents a predictive maintenance framework based on the core function of the ICCP system (i.e., regulating the CP pipe potential according to the NACE SP0169-2013 operating window). The framework includes modeling and predicting the ICCP unit and the downstream test post (TP) state using historical CP data and machine learning techniques (regression and classification). The results are discussed for ICCP units operating either at steady state or with stray currents. This paper also presents a method to estimate the downstream TP’s CP pipe potential based on the multiple linear regression coefficients for the supplying ICCP unit. A maintenance matrix is presented to remedy the defined ICCP unit states, and the maintenance time suggestion is evaluated using survival analysis, cycle times, and time-series trend analysis.

Double tubular minimally invasive spine surgery: a novel technique expands the surgical visual field during resection of intradural pathologies

OBJECTIVE A major challenge of a minimally invasive spinal approach (MIS) is maintaining freedom of maneuverability through small operative corridors. Unfortunately, during tubular resection of intradural pathologies, the durotomy and its accompanying tenting sutures offer a smaller operating window than the maximum surface of the tube’s base. The objective of this study was to evaluate if a novel double tubular technique could expand the surgical visual field during MIS resection of intradural pathologies. METHODS A total of 25 MIS resections of intradural extramedullary pathologies were included. A posterior tubular interlaminar fenestration was performed in all surgeries. A durotomy covering the whole diameter of the tubular base was the standard in all cases. After placement of two tenting sutures on each side of the durotomy and application of tension, the resulting surface of the achieved dura fenestration was measured after optical analysis of the intraoperative video. In the next step, a second tube, 2 mm thinner than and the same length as the first, was inserted telescopically into the first tube, resulting an angulated fulcrum effect on the tenting sutures. RESULTS Optical surface analysis of the dura fenestration before and after the second tubular insertion verified a significant widening of the visual field of 43.1% (mean 18.84 mm2, 95% CI 16.8–20.8, p value < 0.001). There were no ruptured tenting sutures through the increased tension. Postoperative MRIs verified complete resection of the pathologies. CONCLUSIONS Inserting a second tube telescopically during posterior minimally invasive tubular spinal intradural surgery leads to an angulated fulcrum effect on the dura tenting sutures which consequently increases the surface of the dura fenestration and induces a meaningful widening of the visual field.

Robust optimization of SWATH-MS workflow for human blood serum proteome analysis using a quality by design approach

Background It is not enough to optimize proteomics assays. It is critical those assays are robust to operating conditions. Without robust assays, proteomic biomarkers are unlikely to translate readily into the clinic. This study outlines a structured approach to the identification of a robust operating window for proteomics assays and applies that method to Sequential Window Acquisition of all Theoretical Spectra Mass Spectroscopy (SWATH-MS). Methods We used a sequential quality by design approach exploiting a fractional screening design to first identify critical SWATH-MS parameters, then using response surface methods to identify a robust operating window with good reproducibility, before validating those settings in a separate validation study. Results The screening experiment identified two critical SWATH-MS parameters. We modelled the number of proteins and reproducibility as a function of those parameters identifying an operating window permitting robust maximization of the number of proteins quantified in human serum. In a separate validation study, these settings were shown to give good proteome-wide coverage and high quantification reproducibility. Conclusions Using design of experiments permits identification of a robust operating window for SWATH-MS. The method gives a good understanding of proteomics assays and greater data-driven confidence in SWATH-MS performance.