Successful Implementation of the PMCD Technology for Drilling and Completing the Well in Incompatible Conditions at Severo – Danilovskoe Oil & Gas Field

2021 ◽  
Author(s):  
Dmitry Krivolapov ◽  
Ivan Masalida ◽  
Artem Polyarush ◽  
Vyacheslav Visloguzov ◽  
Alexey Averkin ◽  
...  
Keyword(s):  
High Pressure ◽  
Oil And Gas ◽  
Back Pressure ◽  
Successful Implementation ◽  
Drilling Mud ◽  
Gas Field ◽  
Lost Circulation ◽  
Well Completion ◽  
Drilling Technology ◽  
Operating Window

Abstract This paper discusses the successful implementation of PMCD (Pressurized Mud Cap Drilling) technology at Severo – Danilovskoe oil and gas field (SDO) located in the Irkutsk region. The abnormally high-pressure reservoir B1 and the abnormally low-pressure reservoir B5 are the target layers in this field. Wells drilling at SDO is accompanied with simultaneous mud losses and inflows conditions, especially if the strata B1 is being penetrated. Pumping lost circulation materials (LCM) and cement plugs do not solve lost circulation complications which subsequently lead to oil and gas inflows. As a result, most of such wells are getting abandoned. It was assumed that complications in this formation occurs due to the narrow safe pressures’ operating window (ECD window), therefore, the managed pressure drilling technology (MPD) was initially used as a solution to this problem. However, after the penetration of the abnormally high formation pressure B1 horizon with a pore pressure gradient of 1.86 g/cm3 it was found that there is no operating window. In this regard, there were simultaneous mud losses and oil and gas inflows during the circulation. The well was gradually replaced by oil and gas, regardless of the applied surface back pressure value in the MPD system. The mixing of the mud and reservoir fluid was accompanied by catastrophic contamination. As a result, the drilling mud became non - flowing plugging both the mud cleaning system and the gas separator. On the other hand, the plugging of the B1 formation with LCM did not bring any positive results. Bullheading the well followed by drilling with applied surface back pressure and partial mud losses gave only a temporary result and required a large amount of resources. An implementation of PMCD technology instead of MPD has been proposed as an alternative solution to the problem. This technology made it possible to drill the well to the designed depth (2904 - 3010 m interval). For tripping operations, as well as the subsequent running of the production liner it was necessary to develop an integrated plan for well killing and completion in extreme instability conditions. As a result of various killing techniques application, it became possible to achieve the stability of the well for 1 hour. Oil and gas inflows inevitably occurred when the 1 hour lasted. Based on these conditions, the tripping and well completion process was adapted, which in the end made it possible to successfully complete the well, run the liner and activate the hanger in the abnormally high-pressure reservoir.

Study on the Characteristics of Well Completion Technology in Deepwater Oil and Gas Field Development

2021 ◽  
Vol 3 (8) ◽  
pp. 70-72
Author(s):  
Jianbo Hu ◽  
◽  
Yifeng Di ◽  
Qisheng Tang ◽  
Ren Wen ◽  
...  
Keyword(s):  
Deep Water ◽  
Deep Sea ◽  
Oil And Gas ◽  
Gas Field ◽  
Marine Research ◽  
Field Development ◽  
Research Technology ◽  
Well Completion ◽  
Development Capacity ◽  
Exploration And Development

In recent years, China has made certain achievements in shallow sea petroleum geological exploration and development, but the exploration of deep water areas is still in the initial stage, and the water depth in the South China Sea is generally 500 to 2000 meters, which is a deep water operation area. Although China has made some progress in the field of deep-water development of petroleum technology research, but compared with the international advanced countries in marine science and technology, there is a large gap, in the international competition is at a disadvantage, marine research technology and equipment is relatively backward, deep-sea resources exploration and development capacity is insufficient, high-end technology to foreign dependence. In order to better develop China's deep-sea oil and gas resources, it is necessary to strengthen the development of drilling and completion technology in the oil industry drilling engineering. This paper briefly describes the research overview, technical difficulties, design principles and main contents of the completion technology in deepwater drilling and completion engineering. It is expected to have some significance for the development of deepwater oil and gas fields in China.

The Feasibility for Potassium-Based Phosphate Brines To Serve as High-Density Solid-Free Well-Completion Fluids in High-Temperature/High-Pressure Formations

SPE Journal ◽  
2018 ◽  
Vol 24 (05) ◽  
pp. 2033-2046 ◽  
Author(s):  
Hu Jia ◽  
Yao–Xi Hu ◽  
Shan–Jie Zhao ◽  
Jin–Zhou Zhao
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Oil And Gas ◽  
Pressure Coefficient ◽  
High Density ◽  
Well Drilling ◽  
Well Completion ◽  
Oil And Gas Resources ◽  
Completion Fluids ◽  
High Temperature High Pressure

Summary Many oil and gas resources in deep–sea environments worldwide are often located in high–temperature/high–pressure (HT/HP) and low–permeability reservoirs. The reservoir–pressure coefficient usually exceeds 1.6, with formation temperature greater than 180°C. Challenges are faced for well drilling and completion in these HT/HP reservoirs. A solid–free well–completion fluid with safety density greater than 1.8 g/cm3 and excellent thermal endurance is strongly needed in the industry. Because of high cost and/or corrosion and toxicity problems, the application of available solid–free well–completion fluids such as cesium formate brines, bromine brines, and zinc brines is limited in some cases. In this paper, novel potassium–based phosphate well–completion fluids were developed. Results show that the fluid can reach the maximum density of 1.815 g/cm3 at room temperature, which makes a breakthrough on the density limit of normal potassium–based phosphate brine. The corrosion rate of N80 steel after the interaction with the target phosphate brine at a high temperature of 180°C is approximately 0.1853 mm/a, and the regained–permeability recovery of the treated sand core can reach up to 86.51%. Scanning–electron–microscope (SEM) pictures also support the corrosion–evaluation results. The phosphate brine shows favorable compatibility with the formation water. The biological toxicity–determination result reveals that it is only slightly toxic and is environmentally acceptable. In addition, phosphate brine is highly effective in inhibiting the performance of clay minerals. The cost of phosphate brine is approximately 44 to 66% less than that of conventional cesium formate, bromine brine, and zinc brine. This study suggests that the phosphate brine can serve as an alternative high–density solid–free well–completion fluid during well drilling and completion in HT/HP reservoirs.

Laboratory-Scale Investigation of the Utilisation of Multiple Flat-Fan Nozzles in Descaling Petroleum Production Tubing

2021 ◽  
Author(s):  
Kabir Hasan Yar'Adua ◽  
Idoko Job John ◽  
Abubakar Jibril Abbas ◽  
Salihu M. Suleiman ◽  
Abdullahi A. Ahmadu ◽  
...  
Keyword(s):  
High Pressure ◽  
Oil And Gas ◽  
Gas Production ◽  
Oil And Gas Production ◽  
Scale Removal ◽  
Petroleum Production ◽  
Well Completion ◽  
Water Jets ◽  
Well Integrity ◽  
Injection Pressures

Abstract Despite the recent wide embrace of mechanical descaling approaches for cleaning scales in petroleum production tubings and similar conduits with the use of high-pressure (HP) water jets, the process is still associated with downhole backpressure and well integrity challenges. While the introduction of sterling beads to replace sand particles in the water recorded high successes in maintaining well completion integrity after scale removal in some recent applications of this technique, it is, unfortunately, still not without questions of environmental degradation. Furthermore, the single nozzle, solids-free, aerated jetting descaling technique – recently published widely – is categorized with low scale surface area of contact, low descaling efficiency and subsequent high descaling rig time. The modifications to mechanical descaling techniques proposed in this work involve the use of three high-pressure flat fan nozzles of varying nozzles arrangements, standoff distances and injection pressures to remove soft scale deposits in oil and gas production tubings and similar circular conduits. This experiment provides further insights into the removal of paraffin scales of various shapes at different descaling conditions of injection pressures, stand-off distances and nozzle arrangements with the use of freshwater. The results obtained from this study also show consistency with findings from earlier works on the same subject.

TUBINGLESS COMPLETIONS IN THE SURAT BASIN

1976 ◽  
Vol 16 (1) ◽  
pp. 107
Author(s):  
M. A. Delbaere
Keyword(s):  
Oil And Gas ◽  
Small Diameter ◽  
Development Projects ◽  
Well Bore ◽  
Gas Wells ◽  
Oil And Gas Development ◽  
Gas Field ◽  
Field Development ◽  
Reservoir Stimulation ◽  
Well Completion

Oilfield operators have always looked for ways of reducing the costs of oil and gas development projects and especially when investment costs were critical to project economics. Tubingless completions have evolved over the last 30 years in North America to fill the need for reduced investment costs particularly in the case of fields with either limited reserves or limited profitability.Tubingless completions basically utilise small diameter tubulars to function as both production casing and flowstring. The tubulars are cemented in the borehole, not to be removed or recovered until the field is depleted and/or the well abandoned. The technique is limited in application to those fields with no corrosion or wax or hydrate problems and with a limited requirement for reservoir stimulation and workovers. The greater the number of operations performed within the tubingless well bore the greater the risk of losing the well.The main benefits of tubingless completions are as follows:Reduction in development well completion costs.Marginally productive hydrocarbon zones can be completed and tested.Completion of individual gas zones of multi-pay wells within their own permanently segregated flowstrings at much lower capital and operating costs.The experience this far with Kincora gas field development wells indicates the tubingless completion method to be completely feasible for gas wells drilled in the Surat Basin and possibly in other areas of Australia.

Novel Well Flow-Control Valve for Flexible Well Completion and Application in Commingled Production of Oil and Gas in West Africa

2016 ◽  
Author(s):  
Joseph Bagal ◽  
Maximilien Hallaire ◽  
Paul Hazel
Keyword(s):  
High Pressure ◽  
Flow Control ◽  
Field Trial ◽  
Oil And Gas ◽  
Control Valve ◽  
Gas Production ◽  
Flow Control Valve ◽  
Well Completion ◽  
Gas Lift ◽  
Flow Valve

ABSTRACT This paper presents the development, qualification and field trial of a novel well flow valve that delivers unlimited zonal selectivity in single skin lower completion without the use of control lines. Control lines have limitations and risks due to complexity during deployment, restrictions on the number of zones, complications with liner hanger feed thru and associated wet connects. It is desirable to remove the control lines whilst maintaining the functionality of multi zone, variable choke flow control. The well flow valve is a full-bore, reliable and robust mechanically operated sleeve, qualified in accordance with ISO14998 including multiple open/close cycles, at a sustained unloading pressure of 1,500 psi, with highly customizable flow ports. The need for such a solution was identified by an operator in West Africa. The well objective was elevated from a gas producer to a well that required the flexibility to produce gas or oil with gas lift capability. The well flow valve was selected and required on site variable choke capability for both oil and gas production, with choke position verification, ability to handle dirty gas production without risk of plugging, compliant with a high rate and high pressure proppant frac along with ease of operation and long term reliability. The field trial included a high pressure proppant frac in the oil zone. In the shallower gas zone, three well flow valves were used to deliver variable choking capability from maximum gas flow rate with minimal delta P adjusting down to a choke size suitable for gas lift. The well flow valves were operated using a high expansion shifting key conveyed on eline through the 3 ½" production tubing. The shifting key expanded in the 4 ½" lower completion to open/close individually all the well flow valves in a single trip. Incorporating this new product overcame the challenges presented and met the objective of commingled production of oil and gas. The well flow control valve demonstrated flexibility through design, supply chain, manufacturing, and operations. This paper will also outline the future road map covering further developments of the well flow valve and its incorporation into an enhanced flexible lower liner solution aimed at lowering well completion costs and risks.

scholarly journals Modification of DS-01 Drilling Fluid to Reduce Formation Damage

2020 ◽  
Vol 2 (3) ◽  
Author(s):  
Winarto S. ◽  
Sugiatmo Kasmungin
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Laboratory Research ◽  
Formation Damage ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Initial Flow ◽  
Lost Circulation ◽  
Negative Impacts ◽  
Drilling Muds

<em>In the process of drilling for oil and gas wells the use of appropriate drilling mud can reduce the negative impacts during ongoing drilling and post-drilling operations (production). In general, one of the drilling muds that are often used is conventional mud type with weighting agent barite, but the use of this type of mud often results in skin that is difficult to clean. Therefore in this laboratory research an experiment was carried out using a CaCO3 weigting agent called Mud DS-01. CaCO3 is widely used as a material for Lost Circulation Material so that it is expected that using CaCO3 mud will have little effect on formation damage or at least easily cleaned by acidizing. The aim of this research is to obtain a formula of mud with CaCO3 which at least gives formation damage. Laboratory experiments on this drilling mud using several mud samples adjusted to the property specifications of the mud program. Mud sample consists of 4, namely using super fine, fine, medium, and conventional CaCO3. First measuring mud properties in each sample then testing the filter cake breaker, testing the initial flow rate using 200 ml of distilled water and a 20 micron filter disk inserted in a 500 ml HPHT cell then assembled in a PPA jacket and injecting a pressure of 100 psi. The acidification test was then performed using 15% HCL and then pressured 100 psi for 3 hours to let the acid work to remove the cake attached to the filter disk (acidizing). Laboratory studies are expected which of these samples will minimize the formation damage caused by drilling fluids.</em>

Deep Geothermal Well Construction Problems and Possible Solutions

2021 ◽  
Author(s):  
Mikhail Yakovlevich Gelfgat ◽  
Aleksandr Sergeevich Geraskin
Keyword(s):  
High Pressure ◽  
Geothermal Energy ◽  
Oil And Gas ◽  
Directional Drilling ◽  
Geothermal Well ◽  
Coiled Tubing ◽  
Deep Wells ◽  
Fluid Jets ◽  
Drilling Technology ◽  
Geothermal Wells

Abstract The geothermal energy is one of the most promising sources of electricity on the planet; it is available almost anywhere on the continents and resources are inexhaustible. The realization of these possibilities requires solving the problems of deep wells (6-10 km) construction, when the lower horizons are practically impermeable crystalline basement rocks. For effective use of the Earth's heat, bottomhole temperatures must be within 200-300°C. World experience of such deep wells construction is very limited, some examples are given in this work. Known schemes of geothermal energy application requires at least two wells construction - for cold fluid injection and superheated fluid production. The rock - circulating fluid heat exchange in the bottomhole requires drilling of inclined, horizontal, or multi-lateral boreholes and hydraulic fracturing application. Such technologies are widely used in the oil and gas fields, but not in crystalline rocks. The article presents an analysis of the prospects for the geothermal wells construction efficiency increasing by using modern directional drilling systems, drilling with casing, technologies for complications eliminating. The possibilities of using alternative hard rock drilling methods by enhancing the standard formation destruction with drill bits are discussed. These are hydraulic hammers, high-pressure abrasive and fluid jets, laser drilling. A fundamentally new plasma drilling technology is considered. The most serious limitation of alternative drilling prospects is the need of additional "supply lines" to the bottom: high-pressure fluid; electricity; a plasma forming agent, etc. In this regard, options are being considered for the development of continuous drill strings such as coiled tubing, umbilical, flexible composite systems like subsea pipelines. Some of technological solutions for deep geothermal wells construction, and implementation of petrothermal energy schemes for potential projects are proposed. The paper provides an idea of the geothermal well construction technologies, which can ensure the implementation of advanced geo-energy schemes. The problems of geothermal engineering and possible solutions to overcome them, which will contribute to the development of geothermal energy, as the most effective option for decarbonization, are indicated.

Analysis of Water Jacket Furnace Air Coil Blockage

2012 ◽  
Vol 233 ◽  
pp. 396-400
Author(s):  
Yu Chen ◽  
Yun Bing He ◽  
Tao Wang
Keyword(s):  
High Pressure ◽  
Natural Gas ◽  
Energy Supply ◽  
Oil And Gas ◽  
Water Injection ◽  
Pressure Regulation ◽  
Gas Field ◽  
Water Jacket ◽  
Oil And Gas Field ◽  
Field Production

Water Jacket Furnace is a kind of indispensable equipment in the process of oil and gas field production, gathering and transportation. It is mainly responsible for the warming and energy supply of gathering and transportation system. After production, the oil of natural gas firstly enters the Water Jacket Furnace for pressure regulation, thermal insulation and then received the processing of separation, filtration, pressure regulation and metering; natural gas containing more impurities will gradually form sediment and eventually block the snakelike coil, resulting in Water Jacket Furnace heat exchange failure; with the continuous development of the oilfield construction, the application of Water Jacket Furnace continues to increase, and the blockage phenomenon gradually increases in correspondence; under the circumstance of being unable to solve the Water Jacket Furnace blockage by high pressure differential, this paper presents the operation method of blockage solution via fresh water injection for discussion.

scholarly journals Modern Methods of Elimination of Lost Circulation in Directional Wells

2021 ◽  
Vol 29 (1) ◽  
pp. 65-74
Author(s):  
Tatiana N. Ivanova ◽  
Iwona Żabińska
Keyword(s):  
Oil And Gas ◽  
Low Cost ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Modern Methods ◽  
Udmurt Republic ◽  
The One ◽  
Time Required ◽  
Oil And Gas Companies ◽  
Annual Time

AbstractLosses of drilling mud and other fluids is the one of the major types of drilling troubles. Annual time losses for their elimination by oil and gas companies are huge. The factors, influencing the mud losses and regulating the direction of the further works, can be divided into two groups: geological and technological. Conducted studies on the use of an insulating composition based on chromium acetate made it possible to identify: the use of the insulation composition on the chrome acetate base allows considerable reduction of time required to eliminate disastrous circulation loss without installation of cement plugs; avoiding BHA replacement; avoiding drilling-in after bullheading and overlapping of lost-circulation layer; low cost, possibility of fast preparation, as it does not entail the delivery of additional chemicals, which also contributes to reduction of time required to eliminate disastrous circulation loss; the use with every type of drilling mud. Basing on the positive experience of the use of this composition in the neighboring regions and considering its economic side, the technique can be used in regions of the Udmurt Republic.

Sign in / Sign up

Export Citation Format

Share Document