Current state of steelmaking slag processing

In the present work, the properties and composition of steelmaking slag are assessed by analysing existing processing methods, including desulfurisation and dephosphorisation. The atomic absorption and optical emission methods were used to study the chemical composition of slag samples, and metallographic analysis was used to study their microstructure. Major approaches to processing slags applied in Russia and abroad were studied. It was shown that steelmaking slags are neutralised and treated by various methods and subsequently applied in construction and road industries, while the obtained phosphorus-containing products are used in agriculture instead of superphosphate. In addition, these products reduce lime consumption and improve slag formation in steelmaking. The key factor hampering reusing electric steelmaking and converter slags for metal refining is shown to be the presence of phosphorus. The chemical composition of slag samples from the electric steelmaking production was analysed; the iron content amounted to 33.2 wt%, calcium – 19.15 wt%, phosphorus – 0.33 wt% and silicon – 5.39 wt%. Iron is present in the oxidised form (FeO, Fe2O3 and Fe3O4), silicon and calcium in the form of dicalcium silicate (2CaO ∙ SiO2 ), phosphorus in the form of calcium silicophosphate having complex composition – Ca2(SiO4)6(Ca3(PO4)2. Phosphorus is fed to the melting units with gangue minerals, agglomerate, ore and fluxes. When the slags are reused, phosphorus returns to the metal, thus contaminating the final product. Possible methods for extracting phosphorus from steelmaking slags include magnetic and electrostatic separation, gravity and flotation concentration, as well as hydrometallurgical processing.

Vanadium(IV) ions extraction in the aqueous two-phase system based on poly(ethylene glycol)

Vanadium has found wide applications in various industries: metallurgy, electronics, batteries, and others. This element, being dispersed, does not form its minerals and, therefore, is mined along the way. An alternative approach of vanadium extraction is to separate it from heavy oil, by flushing the oil with strong acids solutions and further hydrometallurgical processing. The existing methods of oil dehydration solutions processing for the vanadium extraction are not perfect - they do not meet the “green” chemistry principles. Thus, we investigated V(IV) ions extraction in the aqueous two-phase system (ATPS) based on poly(ethylene glycol) 1500 (16.3wt%) – NaNO3 (36wt%) – H2O. The dependences of V(IV) extraction efficiency on phases time contact, and dependences V(IV) distribution coefficients on salt phase acidity have been obtained. This system is shown to be a prospective solution for the vanadium(IV) recovery from acidic waste steams problem as it is possible to extract vanadium with an efficiency of more than 81.6% per one extraction step (the distribution coefficient of vanadium (IV) was 4.84).

Hydrometallurgical processing of molybdenum-containing raw materials and waste of molybdenum production

Studied the existing methods of hydrometallurgical processing of cinders until molybdenum middlings tetromolibdata ammonium, where dump kek molybdenum is up to 7–8 %. A different way of processing cinder by sintering with soda after soda leaching of molybdenum content in kek was 0.65 %.

Development of Hydrometallurgical Process for Recovery of Rare Earth Metals (Nd, Pr, and Dy) from Nd-Fe-B Magnets

Non-availability of rich primary resources of rare earth metals (REMs) and the generation of huge amounts of discarded magnets containing REMs, compelled the researchers to explore the possibilities for the recovery of REMs from discarded magnets. Therefore, the present paper reports the recovery of REMs (Nd, Pr, and Dy) from discarded Nd-Fe-B magnets. The process consists of demagnetization, pre-treatment, and hydrometallurgical processing to recover REMs as salt. Leaching studies indicate that 95.5% Nd, 99.9% Pr, and 99.9% Dy were found to be dissolved at the optimized experimental condition i.e., acid concentration 2 M H2SO4, temperature 75 °C, pulp density 100 g/L, and mixing time 60 min. Solvent extraction technique was tried for the selective extraction/separation of REMs and Fe. The result indicates that 99.1% (24.42 g/L) of Nd along with 90% (1.08 g/L) of Pr and total Fe were co-extracted using 35% Cyanex 272 at organic to aqueous (O/A) ratio 1/1, eq. pH 3.5 in 10 min of mixing time. It requires multistage separation and therefore, not feasible in view of economics. Thus, direct precipitation of REMs salt and iron oxide as pigment was studied using two stages of precipitation at different pH. The obtained precipitate of REMs and Fe hydroxides were dried separately to remove the moisture and further treated at elevated temperature to get pure REMs oxide and red oxide.

Effect of Microwave Pretreatment on Leaching of Tetrahedrite

In mineral processing, the use of microwave radiation is important especially in pre-treatment processes. At present, there is an acceleration of processes as well as an increase in the efficiency of metal recovery. One of the main problems in copper recovery from complex sulphide ores is the removal of impurities such as antimony, arsenic, mercury. In the hydrometallurgical processing scheme, the key step is the leaching. The extraction process can be influenced by the selection of suitable leaching reagents or by suitable pre-treatment of the ore. The article describes the effect of microwave radiation on the leaching Sb, As and Hg of tetrahedrite and tetrahedrite concentrate. The samples were irradiated at the power 900 W for 30 seconds. The leaching of irradiated and non-irradiated samples was realized in an alkaline sodium sulphide. The positive effect of microwave radiation was confirmed by an increase in the recovery of Sb and As already after 15 min of extraction. After microwave leaching of irradiated tetrahedrite samples, the yield of Sb was 43.2 %, in irradiated tetrahedrite concentrate, the yield of Sb was 81.3 %.

Study on hydrometallurgical recovery of copper and rhenium in processing of substandard copper concentrates

Over the past decade, there has been a steady growth in demand for rare metals, with rhenium being one of the most highly demanded, but also one of the most expensive and difficult to obtain. The high demand for rhenium is due to its use as a key component of metallurgical alloys or as a component of catalysts used in the oil refining industry. The aggregate of facts causes profitability of processing of the rhenium-containing mineral resources, which also are the copper substandard concentrates obtained at processing of the Zhezkazgan sandstones. The study focuses on the processes of extraction of copper and sorption recovery of rhenium from solutions of ammonia leaching of copper substandard concentrates. Model solutions similar in the elemental composition to solutions of ammonia leaching solutions of copper substandard concentrates obtained during the processing of Zhezkazgan sandstones were used as an object of the study. The paper estimates extraction characteristics of copper recovery using LIX 84-I solution in kerosene, as well as sorption characteristics of the rhenium recovery process using the Purolite PPA100 anion exchanger. Based on the obtained characteristics the possibility of hydrometallurgical processing of ammonia leaching solutions of substandard copper-sulfide concentrates, and recovery of the obtained commercial products is shown.

Glutathione synthetase overexpression in Acidithiobacillus ferrooxidans improves halotolerance of iron oxidation

Acidithiobacillus ferrooxidans are well-studied iron- and sulfur-oxidizing acidophilic chemolithoautotrophs that are exploited for their ability to participate in the bioleaching of metal sulfides. Here, we overexpressed the endogenous glutamate–cysteine ligase and glutathione synthetase genes in separate strains and found that glutathione synthetase overexpression increased intracellular glutathione levels. We explored the impact of pH on the halotolerance of iron oxidation in wild type and engineered cultures. The increase in glutathione allowed the modified cells to grow under salt concentrations and pH conditions that are fully inhibitory to wild type cells. Furthermore, we found that improved iron oxidation ability in the presence of chloride also resulted in higher levels of intracellular ROS in the strain. These results indicate that glutathione overexpression can be used to increase halotolerance in A. ferrooxidans and would likely be a useful strategy on other acidophilic bacteria. Importance The use of acidophilic bacteria in the hydrometallurgical processing of sulfide ores can enable many benefits including the potential reduction of environmental impacts. The cells involved in bioleaching tend to have limited halotolerance, and increased halotolerance could enable several benefits, including a reduction in the need for the use of fresh water resources. We show that the genetic modification of A. ferrooxidans for the overproduction of glutathione is a promising strategy to enable cells to resist the oxidative stress that can occur during growth in the presence of salt.

Szklary nickel deposit — a review and introduction to attempts in hydrometallurgical processing

Szklary Massif is situated about 60 km from Wrocław (southwestern Poland) and around 7 km from Ząbkowice Śląskie. The history of raw materials in this region started in the fifteenth century with the discovery of precious minerals like chrysoprase, chalcedony, and opal. The exploitation of nickel ore in this region started in the nineteenth century and was conducted with few stops until 1983. The remaining 17.21 mln mg of ore with 125,000 mg of nickel might be a chance to satisfy rising demand for raw materials used to develop electromobility. One of the crucial aspects regarding possible investment is the processing of ore. The pilot tests show the efficient use of heap leaching. The authors provide the future project in Szklary within the framework of circular economy.