Simultaneously Enhanced Potential Gradient and Nonlinearity of ZnO Varistor Ceramics by MnO Doping with Nano-Sized ZnO Powders

ZnO varistor ceramics with a high potential gradient, as well as a high nonlinear coefficient, were reported and analyzed in this paper. With the use of nano-sized ZnO powders, the average grain size was reduced to about 2.6 μm, which successfully raised the potential gradient to 1172 V/mm. Moreover, the nonlinear coefficient increased to 48, and the leakage current was decreased to 8.4 μA/cm2 by doping a moderate amount of MnO (0.9 mol%). This was proven to be caused by the high Schottky barrier height formed at the grain boundary, where the Mn element segregated and, consequently, led to the increased density of interface states. Therefore, this could be considered as a potential method to simultaneously enhance the potential gradient and the nonlinear coefficient of ZnO varistor ceramics.

Nonlinearity Characteristics of Low-Voltage Barium Titanate Based Zinc Oxide Varistor Ceramics Modified by Cobalt Dopants

Application of ZnO varistor at low voltage has increased significantly due to the high demands of low-voltage electronics with high nonlinearity characteristics and low leakage current. The varistor ceramics were developed via solid-state reaction method and the resultant sample was analyzed by means of SEM, EDS and XRD. The nonlinearity characteristics of ZnO varistor ceramics for different contents of cobalt oxide (Co3O4) at a given barium titanate (BaTiO3) amount were analyzed based on the J-E characteristics measurement. The increased value of nonlinear coefficient (α) equal to 4.8 was exhibited by the sample made with 12 wt.% BaTiO3 additive. As the concentration of dopant (Co3O4) incorporated was increased from 0.5 to 1.5 wt.%, the varistor voltage limit decreased from 8.9 V/mm to 7.0 V/mm, respectively. Additionally, the barrier height increased from 0.88 to 0.98 eV for 0.0 wt.% to 1.0 wt.% of Co3O4 concentration, respectively. The highest α of 7.2 was obtained at 0.5 wt.% Co3O4 and decreased with further doping content due to to the reduction of barrier height caused by the variation of electronic state at the grain boundaries.