Attaining Toughness and Reduced Electrical Percolation Thresholds in Bio-Based PA410 by Combined Addition of Bio-Based Thermoplastic Elastomers and CNTs

Multi-walled carbon nanotubes (CNTs) were added to provide electrical conductivity to bio-based polymer blends with improved toughness (based on commercially available Pebax thermoplastic elastomers and bio-based polyamide 4,10). A preliminary study including three different Pebax grades was carried out to select the grade and the composition that would best improve the impact properties of PA410. Thus, tough multiphasic PA/Pebax/CNT nanocomposites (NCs) with enhanced electrical conductivity were obtained. The CNTs were added either: (1) in the form of pristine nanotubes or (2) in the form of a PA6-based masterbatch. Hence, PA410/Pebax/CNT ternary NCs and PA410/PA6/Pebax/CNT quaternary NCs were obtained, respectively, up to a CNT content of 1 wt%. The ternary and quaternary NCs both showed similar mechanical and electrical properties. The electrical percolation threshold decreased with respect to previously studied corresponding NCs without Pebax, i.e., PA410/CNT and PA410/PA6/CNT, due to the partial volume exclusion effect of Pebax over the CNTs that were dispersed mainly in the PA matrix; materials with percolation concentrations as low as 0.38 wt% were obtained. With respect to mechanical properties, contrary to the NCs without Pebax, all the PA/Pebax/CNT NCs showed a ductile behavior and impact strength values that were from three to five-fold higher than that of the pure PA410.

Supercritical Fluids-Assisted Processing Using CO2 Foaming to Enhance the Dispersion of Nanofillers In Poly(Butylene Succinate)-Based Nanocomposites and the Conductivity

With the rapid development of electronic information technology, traditional metal conductive materials can no longer satisfy the needs of a wider industry. Poly(butylene succinate)/multiwalled carbon nanotubes (PBS/CNT) conductive polymer nanocomposites with varied CNT content were prepared by a HAAKE torque rheometer. The addition of CNT significantly improved the crystallization, viscoelasticity, and mechanical properties as well as thermal and electrical conductivity. Conductivity of the PBS/CNT nanocomposite with 5 wt.% CNT increased from 8.23×10− 15 S·m− 1 of pure PBS to 33.3 S·m− 1, an increase of 16 orders of magnitude. Moreover, the electrical percolation threshold φc of the PBS/CNT nanocomposites was 2.8 wt.% and the critical index was 1.56, showing that the conductive network structure was between 2D and 3D and 2D network structure dominated. To further improve the conductivity, microcellular foams were successfully fabricated by batch foaming with supercritical fluids (scCO2). The electrical conductivity of the PBS/CNT foam with 5 wt.% CNT reached 67.8 S·m− 1 and it was 104% higher than the corresponding solid nanocomposite.

Revealing Electrical and Mechanical Performances of Highly Oriented Electrospun Conductive Nanofibers of Biopolymers with Tunable Diameter

The present study outlines a reliable approach to determining the electrical conductivity and elasticity of highly oriented electrospun conductive nanofibers of biopolymers. The highly oriented conductive fibers are fabricated by blending a high molar mass polyethylene oxide (PEO), polycaprolactone (PCL), and polylactic acid (PLA) with polyaniline (PANi) filler. The filler-matrix interaction and molar mass (M) of host polymer are among governing factors for variable fiber diameter. The conductivity as a function of filler fraction (φ) is shown and described using a McLachlan equation to reveal the electrical percolation thresholds (φc) of the nanofibers. The molar mass of biopolymer, storage time, and annealing temperature are significant factors for φc. The Young’s modulus (E) of conductive fibers is dependent on filler fraction, molar mass, and post-annealing process. The combination of high orientation, tunable diameter, tunable conductivity, tunable elasticity, and biodegradability makes the presented nanofibers superior to the fibers described in previous literature and highly desirable for various biomedical and technical applications.

Comparison of Three Interfacial Conductive Networks Formed in Carbon Black-Filled PA6/PBT Blends

Interfacial localization of carbon fillers in cocontinuous-structured polymer blends is well-known as a high-efficiency strategy for conductive network formation. However, a comparison with interfacial localization of carbon fillers in sea-island-structured polymer blends is lacking. Here, three types of highly efficient conductive networks formed on the basis of interfacial localization of carbon black (CB) in polyamide 6 (PA6)/poly(butylene terephthalate) (PBT) blends with different blend compositions (80/20, 50/50 and 20/80 vol/vol) were investigated and compared in terms of electrical resistivity, morphology as well as rheological and mechanical properties. The order of the electrical percolation threshold of CB in the three blends is 50/50 < 20/80 < 80/20, which can be attributed to different network structures. The rheological percolation thresholds are close to the electrical ones, confirming the formation of CB networks. The formation mechanisms for the three types of CB network structures are analyzed. All the three types of PA6/PBT-6 vol% CB composites showed improved tensile strength compared with PA6/PBT blends, being in favor for practical applications.

Thermal/Electrical Properties and Texture of Carbon Black PC Polymer Composites near the Electrical Percolation Threshold

Polycarbonate (PC), a thermoplastic polymer with excellent properties, is used in many advanced technological applications. When PC is blended with other polymers or additives, new properties, such as electrical properties, can be available. In this study, carbon black (CB) was melt-compounded with PC to produce polymer compounds with compositions (10–16 wt.% of CB), which are close to or above the electrical percolation threshold (13.5–14 wt.% of CB). Effects due to nanofiller dispersion/aggregation in the polymer matrix, together with phase composition, glass transition temperature, morphology and textural properties, were studied by using thermal analysis methods (thermogravimetry and differential scanning calorimetry) and scanning electron microscopy. The DC electrical properties of these materials were also investigated by means of electrical conductivity measurements and correlated with the “structure” of the CB, to better explain the behaviour of the composites close to the percolation threshold.

Ultra-Low Percolation Threshold Induced by Thermal Treatments in Co-Continuous Blend-Based PP/PS/MWCNTs Nanocomposites

The effect of the crystallization of polypropylene (PP) forming an immiscible polymer blend with polystyrene (PS) containing conductive multi-wall carbon nanotubes (MWCNTs) on its electrical conductivity and electrical percolation threshold (PT) was investigated in this work. PP/PS/MWCNTs composites with a co-continuous morphology and a concentration of MWCNTs ranging from 0 to 2 wt.% were obtained. The PT was greatly reduced by a two-step approach. First, a 50% reduction in the PT was achieved by using the effect of double percolation in the blend system compared to PP/MWCNTs. Second, with the additional thermal treatments, referred to as slow-cooling treatment (with the cooling rate 0.5 °C/min), and isothermal treatment (at 135 °C for 15 min), ultra-low PT values were achieved for the PP/PS/MWCNTs system. A 0.06 wt.% of MWCNTs was attained upon the use of the slow-cooling treatment and 0.08 wt.% of MWCNTs upon the isothermal treatment. This reduction is attributed to PP crystals’ volume exclusion, with no alteration in the blend morphology.