Effect of Freeze–Thaw Cycles on the Performance of Concrete Containing Water-Cooled and Air-Cooled Slag

An experimental study on the resistance of concrete containing air-cooled slag (AS) and water-cooled slag (WS) against freeze–thaw cycles was conducted. For comparison, the durability of ASTM Type I ordinary Portland cement (OPC) concrete exposed to the same freeze–thaw environment was examined. To evaluate the durability of concrete exposed to the freeze–thaw environment, an experiment was conducted according to ASTM C 666 procedure A. Furthermore, the relative dynamic modulus of elasticity, surface electrical resistivity, and compressive strength of concrete specimens were measured after exposing them to freeze–thaw cycles for a predetermined period, and the results were compared with those of OPC concrete. The relationship between the freeze and thaw resistances of concrete and the air-void system (spacing factor and specific surface area) was identified. Furthermore, the microstructure of concrete exposed to freeze–thaw cycles was observed using scanning electron microscopy to identify the interfacial transition zone, cracks, and micropores. Experimental results showed that the resistance of blended cement concrete containing WS and AS against freeze–thaw cycles was significantly higher than that of OPC concrete. The concrete in which 10% of OPC was replaced by AS exhibited a similar durability as that of the concrete in which 40% of OPC was replaced only by WS. Therefore, it is expected that blended cement concrete containing WS and AS based on an appropriate mix proportion design will exhibit excellent durability in regions experiencing freezing temperatures.

Freeze–Thaw Resistance and Air-Void Analysis of Concrete with Recycled Glass–Pozzolan Using X-ray Micro-Tomography

Recent studies have shown promising potential for using Glass Pozzolan (GP) as an alternative supplementary cementitious material (SCM) due to the scarcity of fly ash and slag in the United States. However, comprehensive studies on the freeze–thaw (FT) resistance and air void system of mixtures containing GP are lacking. Therefore, this study aimed to evaluate GP’s effect on FT resistance and characterize mixtures with different GP contents, both macro- and microscopically. In this study, six concrete mixes were considered: Three mixes with 20%, 30% and 40% GP as cement replacements and two other comparable mixes with 30% fly ash and 40% slag, as well as a mix with 100% Ordinary Portland cement (OPC) as a reference. Concrete samples were prepared, cured and tested according to the ASTM standards for accelerated FT resistance for 1000 cycles and corresponding dynamic modulus of elasticity (Ed). All the samples showed minimal deterioration and scaling and high F/T resistance with a durability factor of over 90%. The relationships among FT resistance parameters, air-pressured method measurements of fresh concretes and air void analysis parameters of hardened concretes were examined in this study. X-ray micro-tomography (micro-CT scan) was used to evaluate micro-cracks development after 1000 freeze–thaw cycles and to determine spatial parameters of air voids in the concretes. Pore structure properties obtained from mercury intrusion porosimetry (MIP) and N2 adsorption method showed refined pore structure for higher cement replacement with GP, indicating more gel formation (C-S-H) which was verified by thermogravimetric analysis (TGA).

Environmental Assessment of Frost-resistant Concrete with Superabsorbent Polymers

Air-entraining agents (AEA) are normally used to improve the frost resistance of concrete. However, it is not possible to accurately control the air void system in concrete with AEA. Thus, a significant loss of concrete strength is caused by over-dosing voids, and this increases the environmental impact from concrete structures. Superabsorbent polymer (SAP) can also be used to produce frost-resistant concrete. Compared to AEA, it can be used to precisely engineer the air void structure of concrete, promote cement hydration, and mitigate self-desiccation cracks. In this study, life cycle assessment methodology is applied to evaluate the overall environmental impact of frost-resistant concrete based on AEA and SAP, respectively. The results illustrate that frost-resistant concrete with SAP has a lower environmental impact than frost-resistant concrete with AEA if the strength and durability of concrete are considered in the defined functional unit. In addition, frost-resistant concrete with SAP reduces the environmental burdens of the vertical elements such as columns, but it increases the environmental load of the horizontal elements such as slabs, where the strength increase cannot be utilized. Moreover, the inventory data for AEA and SAP can affect the impact assessment results.

Image-based Restoration of the Concrete Void System Using 2D-to-3D Unfolding Technique

Hardened air void analysis provides essential information of concrete freeze-thaw durability based on the size and spacing of air voids in the material. As the physical freeze-thaw experiment is time-consuming and costly, the characteristics of concrete air voids are often deemed as a proxy of the freeze-thaw performance. This analysis is typically done by measuring the 2D air void intersections on polished samples, but the current interpretation of the 2D void characters does not accurately represent the actual void structure in 3D. To solve this problem, a 2D-to-3D unfolding technique has been proposed in the field of stereology. However, the unfolding analysis is known to be sensitive to several factors, such as void population and size along with a binning scheme, where improper unfolding can considerably bias the prediction of the actual concrete void system. This study investigates the optimal strategy of conducting the unfolding analysis for concrete. The investigation is carried out on both idealized void systems to interrogate the influence of the critical factors individually, and real concrete samples with varying levels of air entrainment to assess the concrete-specific impacts. The concrete void system is studied based on a stereological model emulating the intersected 3D air voids on the surface of polished concrete. The results highlight that, for unfolding concrete voids, logarithmic binning scheme is far more accurate to linear binning. The low unfolding error of the concrete samples indicates that the proposed methodology enables an accurate restoration of 3D void size distribution.

Development of the Measuring Techniques for Estimating the Air Void System Parameters in Concrete Using 2D Analysis Method

The purpose of the present study was to determine the impact of image quality on the results of air void system parameters determination in air-entrained concretes. The focus was on technical aspects related to the preparation of the scanned image of the concrete surface, which was then subjected to 2D surface analysis. Image processing aimed at separating joined voids and removing various types of defects in aggregate and cement mortar. The specific surface of the voids was determined with the air void equivalent diameter or perimeter as the calculation basis. Applying the Schwartz–Saltykov method, the 3D distribution of the air voids was reconstructed based on 2D measurements. On this basis, the micro-air content A300 was determined. The results of the 2D method were compared with the results of determinations carried out using the linear traverse (1D) method according to EN 480-11. The tests confirm the need to correct the image prior to measurements. Comparative tests showed good agreement between the air void system parameters determined using the 2D analysis and the EN 480-11 chord length counting method.

Additional Porosity as a Side Effect of Polycarboxylate Addition and Its Influence on Concrete’s Scaling Resistance

A side effect of using modified polycarboxylates to liquefy a concrete mix is additional pores in the concrete. They change the air void system in hardened concretes, and can be used to evaluate the freeze–thaw resistance of concretes. The purpose of this study is to determine the impact of the abovementioned quantitative and qualitative parameters on the freeze–thaw resistance of concretes. The research program was performed on eight sets of air-entraining and non-air-entraining concretes with a variable content of superplasticizer based on modified polycarboxylates. The basic composition of and air-entraining admixture content in the air-entraining concrete mixtures were held constant. Pore structure tests were performed according to EN 480-11. Scaling resistance was determined according to PKN-CEN/TS 12390-9. The results showed that as the content of modified polycarboxylates increased, the pore structure was adversely affected, and, consequently, the air void parameters deteriorated. At the same time, the freeze–thaw resistance of the non-air-entraining concretes decreased. The pores sizes also changed. As the fluidity increased, the specific surface area decreased, and, consequently, the spacing factor increased. The air-entraining concretes, despite the deterioration in the pore structure due to the modified polycarboxylates, were found to be very good quality concretes after 56 freeze–thaw cycles in the presence of 3% NaCl.