Cold emission optimization of a diesel- and alternative fuel-driven CI engine

This paper deals with the emission optimization of a compression ignition (CI) engine during cold ambient operation. Hence, in the present study, the effect of different injector nozzle geometries and pilot injection strategies, but also the influence of intake swirl, rail pressure, exhaust gas recirculation (EGR) as well as EGR cooling on the emission behavior during cold run are investigated. Therefore, test bed experiments under steady-state cold conditions are conducted on a state-of-the-art CI single cylinder research engine (SCRE) with approximately 0.5 l swept volume representing the typical passenger car (PC) cylinder size. The cold charge air temperature of down to −8 $$^{\circ }\hbox { C}$$ ∘ C and a low engine coolant and lube oil temperature represent a cold run close to reality. For emulating the higher friction of a typical 4-cylinder PC engine during cold run, the indicated mean effective pressure (IMEP) is increased according to a specifically developed equation and the turbocharger main equation is solved permanently to adjust the gas exchange loss. To take account of a potential future tightening of emission legislation, in addition to limited exhaust gas emissions, non-limited emissions such as carbonyls are measured as well. Since alternative fuels are able to make a significant contribution to the defossilisation of transportation, an oxygen-containing fuel, consisting of 100 % renewable blend components (HVO, ethers and alcohols) and fulfilling the EN 590 legislation is investigated under the same cold conditions in addition to the research on conventional diesel fuel.

Influence of Combustion Chamber Shapes and Nozzle Geometry on Performance, Emission, and Combustion Characteristics of CRDI Engine Powered with Biodiesel Blends

Environmentally friendly, renewable, and green fuels have many benefits over fossil fuels, particularly regarding energy efficiency, in addition to addressing environmental and socioeconomic problems. As a result, green fuels can be used in transportation and power generating applications. Furthermore, being green can ably address the emission-related issues of global warming. In view of the advantages of renewable fuels, two B20 fuel blends obtained from methyl esters of cashew nutshell (CHNOB), jackfruit seed (JACKFSNOB), and jamun seed oils (JAMSOB) were selected to evaluate the performance of a common rail direct injection (CRDI) engine. Compatibility of the nozzle geometry (NG) and combustion chamber shape (CCS) were optimized for increased engine performance. The optimized CCS matched with an increased number of injector nozzle holes in NG showed reasonably improved brake thermal efficiency (BTE), reduced emissions of smoke, HC, and CO, respectively, while NOx increased. Further combustion parameters, such as ignition delay (ID) and combustion duration (CD) reduced, while peak pressure (PP) and heat release rates (HRR) increased at the optimized injection parameters. The CRDI engine powered with JAMSOB B20 showed an increase in BTE of 4–5%, while a significant reduction in HC and CO emissions was obtained compared to JACKFSNOB B20 and CHNOB B20, with increased NOx.

Spectral Analysis of Torsional Vibrations Measured by Optical Sensors, as a Method for Diagnosing Injector Nozzle Coking in Marine Diesel Engines

The study aimed to verify whether it is possible to diagnose the coking of a marine diesel engine injector nozzle by performing a spectral analysis of the crankshaft’s torsional vibrations. The measurements were taken using laser heads, clocked at 16 MHz. The reasons for selecting this type of optical sensors are described as well. The tests were carried out under laboratory conditions, using a test stand with a Sulzer 3AL 25/3 engine, operating under a load created by a Domel GD8 500–50/3 electric generator. A unique method is presented in the paper, which enables the measuring and calculation of torsional vibrations of engine crankshafts. The method was developed at the Chair of Marine Power Plants at the Maritime University of Gdynia. It has been proven that the distribution of differences in the values of individual harmonic components depends on the location of a defective injector nozzle in the cylinder.

Modern Technologies for Micro-drilling of the Fuel Injector Nozzle used in Motor Vehicles - A Review of the Literature

To cope with the pollution norms and an improvement of the combustion of the internal combustion engines, high-quality holes with diameters smaller than 145 µm are needed for the manufacture of fuel injection nozzles. The current practice of using drilling by electro-discharge machining of fuel injection nozzles is limited in terms of the size of the hole it can efficiently produce and the time required for drilling. In addition, the cost of the tool is high. This paper presents an investigation into a sequential laser and electro-discharge micro-drilling technique for the manufacture of fuel injection nozzles. A pilot hole drilled with a laser is removed by electrodischarge. It was found that this hybrid process eliminated the problems of reformed and heat-affected areas usually associated with the laser drilling process. The new process has allowed a reduction in total drilling time compared to standard electro-discharge machining drilling, as less material is removed from the electro-discharge machining. The quality of the holes is as good as direct electro-discharge machining drilling. This technique has allowed valuable cost savings and increased production capacity for the manufacture of the fuel injector nozzle.