Influence of Sweat on Joint and Sensor Reliability of E-Textiles

This article addresses reliability under the sweat of interconnection techniques for the mounting surface mounted device (SMD) components and fully printed humidity sensors onto conductive stretchable textile ribbons. Samples underwent testing for the effect of ageing by artificial sweat on their electrical resistance using both alkaline and acidic artificial sweat. The best results in terms of electrical resistance change were obtained for samples soldered to the conductive fibers interwoven in the ribbon. However, this method can damage the ribbon due to the high temperature during soldering and significantly reduce the mechanical properties and flexibility of the ribbon, which can lead to a limited service life of samples. On the other hand, adhesive bonding is a very interesting alternative, where the above-mentioned properties are preserved, but there is a significant effect of sweat ageing on electrical resistance. The results of fully printed graphene-based humidity sensors show that, for the intended use of these sensors (i.e., detection of changes in moisture on the human body), usage of the samples is possible, and the samples are sufficiently reliable in the case of sweat degradation. In addition, the response of the sensor to humidity is quite high: 98% at a relative humidity of 98%.

Signal conditioning circuit for gel strain sensors

Conductive Hydrogels are soft materials which have been used by some researchers as resistive strain sensors in the last years. The electrical resistance change, when the sensor is stretched or compressed, is usually measured by the two-electrode method. This method is not always suitable to measure the electrical resistance of polymers-based materials, like hydrogels, because it could be highly influenced by the electrode/sample interface, as explained in this study. For this reason, a signal conditioning circuit, based on four-electrode impedance measurements, is proposed to measure the electrical resistance change when the gel is stretched or compressed. Experimental results show that the tested gels can be used as resistance force/pressure sensors with a quite linear behaviour.

Assessment of SMA Electrical Resistance Change during Cyclic Stretching with Small Elongation

In this article, changes in NiTi alloy (Flexinol) electrical resistance during cyclic stretching with small elongation were investigated. A dedicated test stand consisting of motorized vertical test stand, force gauge, and electric resistance measuring device with an accuracy of 0.006 Ω was developed. A dedicated control algorithm was developed using LabVIEW software. Changes in electrical resistance were investigated for the 0.1 mm Flexinol wire with length of 120 mm. Testing was performed in the elongation range between 0.25% and 1.5% in martensite phase. Tested samples were subjected to 30 stretching cycles with a movement speed of 10 mm/min. Obtained results show that the cyclic stretching of Flexinol wire reduces its electrical resistance with each stretching cycle. Moreover, it was noted that changes in Flexinol electrical resistance during cycling stretching depend on the assumed elongation and number of the already performed stretching cycles. The observed electrical resistance change decreases with each stretching cycle. Thus, the observed changes are greater during the first stretching cycles. For elongations exceeding 1%, the Flexinol electrical resistance in the first stretching cycle increases. In each subsequent cycle, electrical resistance decreases, as in the case of the smallest value of assumed elongation. In almost all tested cases (except in the case with 1.5% of assumed elongation), Flexinol electrical resistance after 30 stretching cycles was smaller than before the test.

Monitoring of Curing and Cyclic Thermoresistive Response Using Monofilament Carbon Nanotube Yarn Silicone Composites

The curing process and thermoresistive response of a single carbon nanotube yarn (CNTY) embedded in a room temperature vulcanizing (RTV) silicone forming a CNTY monofilament composite were investigated toward potential applications in integrated curing monitoring and temperature sensing. Two RTV silicones of different crosslinking mechanisms, SR1 and SR2 (tin- and platinum-cured, respectively), were used to investigate their curing kinetics using the electrical response of the CNTY. It is shown that the relative electrical resistance change of CNTY/SR1 and CNTY/SR2 monofilament composites increased by 3.8% and 3.3%, respectively, after completion of the curing process. The thermoresistive characterization of the CNTY monofilament composites was conducted during heating–cooling ramps ranging from room temperature (RT~25 °C) to 100 °C. The thermoresistive response was nearly linear with a negative temperature coefficient of resistance (TCR) at heating and cooling sections for both CNTY/SR1 and CNTY/SR2 monofilament composites. The average TCR value was −8.36 × 10−4 °C−1 for CNTY/SR1 and −7.26 × 10−4 °C−1 for CNTY/SR2. Both monofilament composites showed a negligible negative residual relative electrical resistance change with average values of ~−0.11% for CNTY/SR1 and ~−0.16% for CNTY/SR2 after each cycle. The hysteresis amounted to ~21.85% in CNTY/SR1 and ~29.80% in CNTY/SR2 after each cycle. In addition, the effect of heating rate on the thermoresistive sensitivity of CNTY monofilament composites was investigated and it was shown that it reduces as the heating rate increases.

Assessing the Stability of Inkjet-Printed Carbon Nanotube for Brine Sensing Applications

In hostile environments, sensing is critical for many industries such as chemical and oil/gas. Within this industry, the deposition of scales or minerals on various infrastructure components (e.g., pipelines) forms a reliability hazard that needs to be monitored. Therefore, the approach adopted in this study to tackle this issue relies on the use of real-time sensing of specific ions in brine, the natural trigger for ions deposition. In order to do so, electrochemical sensors based on carbon nanotubes (CNTs) are developed, taking advantage of their unique properties facilitated by different synthesis and fabrication methods. One of these promising synthesis methods is inkjet printing of CNT films since in general, it has exceptional benefits over other approaches that are used to print CNTs. Furthermore, it does not need the use templates. In addition, it is a very fast technique with consistent printing results for many applications along with very low cost on various shapes/formfactors. As these sensors are exposed to a hostile environment (chemical, temperature, etc.), the stability of the CNT films is of great importance. In this study, a comprehensive investigation of the stability of CNT surfaces upon exposure to elements is presented. Accordingly, the several impacts of this interaction on physical properties of the surfaces as a function of interaction time and brine chemical composition are assessed. Moreover, the approach used for investigating the impact of this exposure involves the following: surface electrical resistance change using four probe measurements; surface roughness/topography using Atomic Force Microscopy (AFM) along Scanning Electron Microscopy (SEM); quality of CNT through Raman spectroscopy and wettability using the sessile drop method. The sensing capabilities of the devices are investigated by looking at the sensing selectivity of target ions, resetting capabilities, and sensing sensitivity manifested in the electrical resistance change. Consequently, our results indicate that while inkjet films are very promising sensor material, the fabrication and long term stability require further optimization of the films along with the process to make them meet reliability and lifetime requirements in the oil/gas hostile operational environments.