Comparison of Plasma Deposition of Carbon Nanomaterials Using Various Polymer Materials as a Carbon Atom Source

Carbon nanowalls are promising materials for various electrochemical devices due to their chemical inertness, desirable electrical conductivity, and excellent surface-to-mass ratio. Standard techniques, often based on plasma-assisted deposition using gaseous precursors, enable the synthesis of top-quality carbon nanowalls, but require long deposition times which represents a serious obstacle for mass applications. Here, an alternative deposition technique is presented. The carbon nanowalls were synthesized on titanium substrates using various polymers as solid precursors. A solid precursor and the substrate were mounted into a low-pressure plasma reactor. Plasma was sustained by an inductively coupled radiofrequency discharge in the H-mode at the power of 500 W. Spontaneous growth of carbon nanomaterials was observed for a variety of polymer precursors. The best quality of carbon nanowalls was obtained using aliphatic polyolefins. The highest growth rate of a thin film of carbon nanowalls of about 200 nm/s was observed. The results were explained by different degradation mechanisms of polymers upon plasma treatment and the surface kinetics.

Growth Properties of Carbon Nanowalls on Nickel and Titanium Interlayers

This research is conducted in order to investigate the structural and electrical characteristics of carbon nanowalls (CNWs) according to the sputtering time of interlayers. The thin films were deposited through RF magnetron sputtering with a 4-inch target (Ni and Ti) on the glass substrates, and the growth times of the deposition were 5, 10, and 30 min. Then, a microwave plasma-enhanced chemical vapor deposition (PECVD) system was used to grow CNWs on the interlayer-coated glass substrates by using a mixture of H2 and CH4 gases. The FE-SEM analysis of the cross-sectional and planar images confirmed that the thickness of interlayers linearly increased according to the deposition time. Furthermore, CNWs grown on the Ni interlayer were taller and denser than those grown on the Ti interlayer. Hall measurement applied to measure sheet resistance and conductivity confirmed that the electrical efficiency improved significantly as the Ni or Ti interlayers were used. Additionally, UV-Vis spectroscopy was also used to analyze the variations in light transmittance; CNWs synthesized on Ni-coated glass have lower average transmittance than those synthesized on Ti-coated glass. Based on this experiment, it was found that the direct growth of CNW was possible on the metal layer and the CNWs synthesized on Ni interlayers showed outstanding structural and electrical characterizations than the remaining interlayer type.

Effects of Gas Composition in Producing Carbon Nanomaterials by Plasma Enhanced Chemical Vapor Deposition

Carbon nanomaterials are becoming new materials which can be used in many fields including transistors, sensors, displays, hydrogen storage, capacitors, catalyst supporters and so on. PECVD is an important method for producing carbon nanomaterials. However, it remains a challenge to control the final production of the PECVD process. This paper tries to figure out the gas factors influencing the growth of different carbon nanomaterials. This paper begins with a brief introduction of PECVD and the growth regime of carbon nanowalls and carbon nanotubes. It discusses how the Argon, carbon source, hydrogen and other gas affect the growth of CNMs. The paper ends with a discussion on the practical influence of confirming the function of each gas.

Control of electrostatic self-assembly seeding of diamond nanoparticles on carbon nanowalls

Seeding of diamond nanoparticles on vertically-aligned multi-layer graphene, the so-called carbon nanowalls (CNWs), is studied by using deionized water, ethylene glycol, ethanol, and formamide as dispersion mediums. Detonation nanodiamond particles show the smallest mean size and size distribution with a high positive zeta potential when dispersed in ethanol. The contact angle of ethanol on CNWs is almost zero degree, confirming highly wetting behaviour. The diamond nanoparticles dispersed in ethanol are distributed the most uniformly with minimal aggregation on CNWs as opposed to those dispersed in other liquids. The resulting diamond nanoparticle-seeded CNWs, followed by short-term growth in microwave plasma chemical vapor deposition, show a marked decrease in field emission turn-on field down to 1.3 V μm−1 together with a large increase in current density, compared to bare CNWs without diamond seeding. The results provide a way to control the density, size, and uniformity (spacing) of diamond nanoparticles on CNWs and should be applied to fabricate hybrid materials and devices using nanodiamond and nanocarbons.

Influence of Carbon Nanowalls Interlayer on Copper Deposition

This research deals with the deposition of copper on a steel substrate. Two different methods were investigated: electrochemical and magnetron sputtering. The deposition parameters were optimized to obtain a coating layer with uniform granular structure and good adhesion to the substrate. As a novelty, carbon nanowalls (CNW) were used as reinforcement in copper coatings on the steel surface. The morphology of the coatings, adhesion and Vickers microhardness were performed to emphasize the CNW influence on the coating properties. Open circuit potential and Tafel analysis were used for electrochemical characterization. These kinds of CNW-copper composite with improved hardness and adhesion and surface electrical resistance around 1 Ω·cm could have miscellaneous applications in different domains such as aerospace, electronics, automotive and power-generation.

Physical properties of carbon nanowalls synthesized by the ICP-PECVD method vs. the growth time

Investigation of the physical properties of carbon nanowall (CNW) films is carried out in correlation with the growth time. The structural, electronic, optical and electrical properties of CNW films are investigated using electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy, ultraviolet photoelectron spectroscopy, UV–Vis spectroscopy, Hall Effect measurement system, Four Point Probing system, and thermoelectric measurements. Shorter growth time results in thinner CNW films with a densely spaced labyrinth structure, while a longer growth time results in thicker CNW films with a petal structure. These changes in morphology further lead to changes in the structural, optical, and electrical properties of the CNW.