Slurry-Phase Carbonation Reaction Characteristics of AOD Stainless Steel Slag

Argon oxygen decarburization stainless steel slag (AOD slag) has high mineral carbonation activity. AOD slag carbonation has both the resource utilization of metallurgical waste slag and the carbon reduction effect of CO2 storage. This paper aimed to study carbonation reaction characteristics of AOD slag. Under the slurry-phase accelerated carbonation route, the effect of stirring speed (r) and reaction temperature (T) on AOD slag’s carbonation was studied by controlling the reaction conditions. Mineral composition analysis and microscopic morphology analysis were used to explore the mineral phase evolution of AOD slag during the carbonation process. Based on the unreacted core model, the kinetic model of the carbonation reaction of AOD slag was analyzed. The results showed that the carbonation ratio of AOD slag reached its maximum value of 66.7% under the reaction conditions of a liquid to solid ratio (L/S) of 8:1, a CO2 partial pressure of 0.2 MPa, a stirring speed of 450 r.min−1, and a reaction temperature of 80 °C. The carbonation reaction of AOD slag was controlled by internal diffusion, and the calculated apparent activation energy was 22.28 kJ/mol.

Effect of Carbonation Curing on Physical and Durability Properties of Cementitious Materials Containing AOD Slag

In this study, the physical and durability properties of cementitious materials containing stainless steel argon-oxygen decarburization (AOD) slag were investigated by CO2 curing. Three contents (0, 30, 60%) of ordinary Portland cement (OPC) were replaced with AOD slag. Specimens were cured at four CO2 concentrations and three temperatures. The chloride diffusion coefficient, drying shrinkage, compressive strength, and porosity were measured. The drying shrinkage reduction was proportional to CO2 uptake. The chloride diffusion coefficient increased as contents of the AOD slag increased. At 15% CO2 concentration, the diffusion coefficient was similar to that of the OPC regardless of the AOD slag substitution rate. The durability of cementitious materials mixed with AOD slag can be improved by CO2 curing and can be used in construction.

Methods to Determine Characteristics of AOD-Converter Decarburization-Slags

Argon Oxygen Decarburization (AOD) converter slags are known to consist of both liquid and solid phases, but limited information on the slag characteristics has been published in the open literature. Therefore, a new methodology to study the characteristics of slag samples taken from the AOD converter process during production was developed based on petrography. The results show that the preparations of the slag samples using the borax method are suitable to use when determining the chemical composition of AOD slag samples using the X-ray fluorescence (XRF) method. The results also showed that both the light optical microscopy (LOM) method and a method combining scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) can be used to characterize the slag samples and that the correlation between the methods was found to be good. This means that it is possible to use the faster LOM method instead of the more complicated SEM-EDS method to characterize AOD slag samples. Finally, the results show that the difference between calculated values based on stoichiometry and measured data for Ca and Cr in AOD slags are 11.7 mass% and 11.3 mass%, respectively. This is considered to be a good agreement for industrial samples.

Briquetting of Wastes from Pulp and Paper Industries by Using AOD Converter Slag as Binders for Application in Metallurgy

A number of carbon-rich (containing up to 47 wt% C) and lime-rich (containing up to 96 wt% of CaO-compounds) waste products from the pulp and paper industries can be used in iron and steel industry as fuels and slag formers for various metallurgical processes such as blast furnaces (BF), cupola furnaces (CF), argon oxygen decarburization (AOD) converters and electric arc furnaces (EAF). In most cases, these wastes consist of different size powders. In order to facilitate loading, transportation and charging of these powder wastes, briquetting is required. In this study, a pulverized AOD slag was tested as a binder component for briquetting of CaO-containing wastes (such as mesa, lime mud and fly ash) from pulp and paper industries. Moreover, mechanical testing of the possibilities for loading, transportation and unloading operations were done, specifically drop test trials were done for briquettes with different chemical compositions and treatments such as heating and storage. The results showed that an addition of 10–20% of AOD slag as a binder component followed by heat-treatment at 850 °C significantly improved the mechanical properties of the CaO-containing briquettes. An application of these briquettes will significantly reduce the consumption of natural resources (such as nature lime) in the metallurgical processes. Moreover, it can reduce the landfill area of wastes from pulp and paper industries, which is important from an environmental point-of-view.