Research on Microstructure Evolution of Deposited Metal of Low Nickel High Nitrogen Austenitic Stainless Steel

In this paper, in situ observation of the cooling process of the deposited metal of low nickel high nitrogen austenitic stainless steel obtained by laser-arc hybrid surfacing welding with shielding gas containing only Ar and only N2, respectively, is carried out using the ultra-high-temperature confocal laser scanning microscope (CLSM). An in-depth analysis of the microstructural changes is conducted with SEM, EDS, and EBSD. The results showed that the surface substructure is refined during crystallization with shielding gas Ar. However, grains are seriously coarsened in the δ phase area. Widmanstatten γ and intragranular γ are formed as a result of δ ⟶ γ phase transition through the shear-diffusion mechanism. In the cooling process with shielding gas N2, the temperature range of each phase area narrowed obviously. Blocky γ began to appear because of the δ ⟶ γ phase transition through the diffusion mechanism. Generally, Ar and N2 have a strong effect only on the very shallow range from the surface. The area with a larger local misorientation with shielding gas Ar is at lath γ on the surface. With shielding gas N2, the large local misorientation area is the last contact position of γ during the δ ⟶ γ phase transition on the surface and cross section.

Contactless temperature measurement in wire-based electron beam additive manufacturing Ti-6Al-4V

The complex thermal cycles and temperature distributions observed in additive manufacturing (AM) are of particular interest as these define the microstructure and the associated properties of the part being built. Due to the intrinsic, layer-by-layer material stacking performed, contact methods to measure temperature are not suitable, and contactless methods need to be considered. Contactless infrared irradiation techniques were applied by carrying out thermal imaging and point measurement methods using pyrometers to determine the spatial and temporal temperature distribution in wire-based electron beam AM. Due to the vacuum, additional challenges such as element evaporation must be overcome and additional shielding measures were taken to avoid interference with the contactless techniques. The emissivities were calibrated by thermocouple readings and geometric boundary conditions. Thermal cycles and temperature profiles were recorded during deposition; the temperature gradients are described and the associated temperature transients are derived. In the temperature range of the α+β field, the cooling rates fall within the range of 180 to 350 °C/s, and the microstructural characterisation indicates an associated expected transformation of β→α'+α with corresponding cooling rates. Fine acicular α and α’ formed and local misorientation was observed within α as a result of the temperature gradient and the formation of the α’.

Research on the Re-Deformation Characteristics of Hot Stamping of Boron Steel Parts with Tailored Properties

Traditional hot-stamping products have super-high strength, but their plasticity is usually low and their integrated mechanical properties are not excellent. Functionally graded property structures, a relatively novel configuration with a higher material utilization rate, have increasingly captured the attention of researchers. Hot stamping parts with tailored properties display the characteristics of local high strength and high plasticity, which can make up for the limitations of conventional hot stamping and optimize the crash safety performance of vehicles. This new idea provides a means of personalized control in the hot-stamping process. In this paper, a new strategy of local induction heating and press hardening was used for the hot stamping of boron steel parts with tailored properties, of which the microstructure from the hard zone to the soft zone shows a gradient distribution consisting of a martensite phase, multiphase and initial phase, with the hardness ranging from 550 HV to 180 HV. The re-deformation characteristics of hot stamping parts with tailored properties have been studied through the uniaxial tensile test, in cooperation with digital image correlation (DIC) and electron backscattered diffraction (EBSD) techniques. The experiments show that there are easily observable strain distribution characteristics in the re-deformation of hot stamping parts with tailored properties. In the process of tensile deformation, the initial phase zone takes the role of deformation and energy absorption, with the maximum strain before necking reaching 0.32. The local misorientation of this zone was high, and a large number of low angle grain boundaries were formed, while the proportion of small angle grain boundaries increased from 13.5% to 63.3%, and the average grain size decreased from 8.15 μm to 3.43 μm. Meanwhile, the martensite zone takes on the role of anti-collision protection, with a maximum strain of only 0.006, and its local misorientation is mostly unchanged. The re-deformation experimental results show that the hot stamping of boron steel parts with tailored properties meets the functional requirements of a hard zone for anti-collision and a soft zone for energy absorption, suitable for automobile safety parts.

Electron backscatter diffraction study of orientation gradients at the grain boundaries of a polycrystalline steel sheet deformed along different loading paths

In a polycrystal, the heterogeneity of plastic deformation in a particular grain is greatly enhanced by adjacent grains that constrain the grain's local behavior, often imposing orientation gradients. This work aims to characterize and quantify the local orientation gradients near grain boundaries (GBs). Electron backscatter diffraction (EBSD) measurements were made on a 0.67 mm thick aluminium-killed drawing quality (AKDQ) steel sheet subjected to different loading paths that are typical of forming operations. A statistical analysis shows that a considerable fraction of the analyzed GB profiles can be described by an orientation profile with a constant slope near the GB. In order to quantify this behavior, as well as the degree of localization, two new parameters, based on the local orientation gradient assessed by EBSD, are proposed: BET (boundary effective thickness) and GAS (gradient average severity). These parameters should be considered together, the BET as an effective thickness of the GB zone where the orientation gradient takes place and the GAS as a measure of the magnitude or severity of the orientation gradient. Additionally, the GAS parameter shows a strong correlation with the accumulated macroscopic strain for the investigated deformation levels and loading paths, while the BET profile clearly reveals the influence of the GB on the misorientation profiles. Tension and biaxial stretching results lead to a BET value between 1.5 and 2 µm. Finally, it is shown that the local misorientation in the GB zone, on both sides of the GB line, is disperse and it does not correlate simply with misorientation or even the slip-transfer geometry across the GB. Moreover, the observed average local misorientation dispersions in GB zones are different for each loading condition.

Orientation Precision of Electron Backscatter Diffraction Measurements Near Grain Boundaries

Electron backscatter diffraction (EBSD) has become a common technique for measuring crystallographic orientations at spatial resolutions on the order of tens of nanometers and at angular resolutions <0.1°. In a recent search of EBSD papers using Google Scholar™, 60% were found to address some aspect of deformation. Generally, deformation manifests itself in EBSD measurements by small local misorientations. An increase in the local misorientation is often observed near grain boundaries in deformed microstructures. This may be indicative of dislocation pile-up at the boundaries but could also be due to a loss of orientation precision in the EBSD measurements. When the electron beam is positioned at or near a grain boundary, the diffraction volume contains the crystal lattices from the two grains separated by the boundary. Thus, the resulting pattern will contain contributions from both lattices. Such mixed patterns can pose some challenge to the EBSD pattern band detection and indexing algorithms. Through analysis of experimental local misorientation data and simulated pattern mixing, this work shows that some of the rise in local misorientation is an artifact due to the mixed patterns at the boundary but that the rise due to physical phenomena is also observed.