Alternative Machining Operations with Abrasive Water Jets

Author(s):  
Andreas W. Momber ◽  
Radovan Kovacevic
1999 ◽  
Author(s):  
J.W. Martyny ◽  
M. Hoover ◽  
K. Ellis ◽  
M. Mroz ◽  
L. Newman ◽  
...  
Keyword(s):  

Alloy Digest ◽  
1982 ◽  
Vol 31 (11) ◽  

Abstract ANACONDA Alloy 360 is a leaded brass and is the alloy most often used for high-speed machining operations; it fills most of the needs for such purposes. Alloy 360 is the standard free-cutting brass and its machinability has become the standard by which all other copper-base alloys are rated. It has medium strength and ductility. Alloy 360 is used for hardware such as gears and pinions where excellent machinability is of prime importance and for all types of automatic high-speed screw-machine products. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-447. Producer or source: Anaconda American Brass Company.


Alloy Digest ◽  
1978 ◽  
Vol 27 (11) ◽  

Abstract AL Tech 203EZ and 303EZ are non-magnetic, austenitic, free-machining stainless steels specifically designed for use in high-speed, automatic machining operations. These modifications retain, in so far as possible, the good mechanical properties and corrosion resistance of the basic compositions which they represent. Sulfur or selenium is added to produce the free-machining characteristics. Data are typical; do not use for specification or final design. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-358. Producer or source: AL Tech Specialty Steel Corporation.


Alloy Digest ◽  
1980 ◽  
Vol 29 (7) ◽  

Abstract CPM REX 25 is a super high-speed steel made without cobalt. It is comparable to AISI Type T15 cobalt-containing high-speed steel in response to heat treatment, properties, and tool performance. CPM REX 25 is recommended for machining operations requiring heavy cuts, high speeds and feeds, and difficult-to-machine materials of high hardness and abrasion resistance. Typical applications are boring tools, drills, gear cutters, punches, form tools, end mills and broaches. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-365. Producer or source: Crucible Materials Corporation.


2021 ◽  
Vol 13 (10) ◽  
pp. 5617
Author(s):  
Raman Kumar ◽  
Sehijpal Singh ◽  
Ardamanbir Singh Sidhu ◽  
Catalin I. Pruncu

This paper’s persistence is to make an inclusive analysis of 268 documents about specific energy consumption (SEC) in machining operations from 2001 to 2020 in the Scopus database. A systematic approach collects information on SEC documents’ primary data; their types, publications, citations, and predictions are presented. The VOSviewer 1.1.16 and Biblioshiny 2.0 software are used for visualization analysis to show the progress standing of SEC publications. The selection criteria of documents are set for citation analysis. The ranks are assigned to the most prolific and dominant authors, sources, articles, countries, and organizations based on the total citations, number of documents, average total citation, and total link strength. The author-keywords, index-keywords, and text data content analysis has been conducted to find the hotspots and progress trend in SEC in machining operations. The most prolific and dominant article, source, author, organization, and country are Anderson et al. “Laser-assisted machining of Inconel 718 with an economic analysis”, the Int J Mach Tools Manuf, Shin Y.C., form Purdue University Singapore, and United States, respectively, based on total citations as per defined criteria. The author keywords “specific cutting energy” and “surface roughness” dominate the machining operations SEC. SEC’s implication in machining operations review and bibliometric analysis is to deliver an inclusive perception for the scholars working in this field. It is the primary paper that utilizes bibliometric research to analyze the SEC in machining operations publications expansively. It is valuable for scholars to grasp the hotspots in this field in time and help the researchers in the SEC exploration arena rapidly comprehend the expansion status and trend.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 492
Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Oztop ◽  
Mikhail A. Sheremet

In this study, thermoelectric generation with impinging hot and cold nanofluid jets is considered with computational fluid dynamics by using the finite element method. Highly conductive CNT particles are used in the water jets. Impacts of the Reynolds number of nanojet stream combinations (between (Re1, Re2) = (250, 250) to (1000, 1000)), horizontal distance of the jet inlet from the thermoelectric device (between (r1, r2) = (−0.25, −0.25) to (1.5, 1.5)), impinging jet inlet to target surfaces (between w2 and 4w2) and solid nanoparticle volume fraction (between 0 and 2%) on the interface temperature variations, thermoelectric output power generation and conversion efficiencies are numerically assessed. Higher powers and efficiencies are achieved when the jet stream Reynolds numbers and nanoparticle volume fractions are increased. Generated power and efficiency enhancements 81.5% and 23.8% when lowest and highest Reynolds number combinations are compared. However, the power enhancement with nanojets using highly conductive CNT particles is 14% at the highest solid volume fractions as compared to pure water jet. Impacts of horizontal location of jet inlets affect the power generation and conversion efficiency and 43% variation in the generated power is achieved. Lower values of distances between the jet inlets to the target surface resulted in higher power generation while an optimum value for the highest efficiency is obtained at location zh = 2.5ws. There is 18% enhancement in the conversion efficiency when distances at zh = ws and zh = 2.5ws are compared. Finally, polynomial type regression models are obtained for estimation of generated power and conversion efficiencies for water-jets and nanojets considering various values of jet Reynolds numbers. Accurate predictions are obtained with this modeling approach and it is helpful in assisting the high fidelity computational fluid dynamics simulations results.


2020 ◽  
Vol 87 (12) ◽  
pp. 768-776
Author(s):  
Marcel Plogmeyer ◽  
Germán González ◽  
Volker Schulze ◽  
Günter Bräuer

AbstractThe development of thin-film sensors for temperature and wear measurement in machining operations is presented in this work. A functional thin-film system, consisting of an Al2O3 insulation layer, a chromium sensor layer structured by photolithography and an Al2O3 wear-protection and insulation layer, is deposited by physical vapor deposition (PVD) processes onto the surface of cemented carbide cutting inserts. First specimen of the sensors are successfully fabricated and tested in laboratory experiments as well as in machining operations to demonstrate their functionality. These tool-integrated sensors can be used as an in-process monitoring device to determine the temperatures on the rake face at or close to the tool-chip contact area and to measure the progress of the flank-wear land width. The knowledge of these important process parameters opens up the possibility to develop new in-process control mechanisms in order to modify and improve the surface integrity of manufactured components. Thereby, their performance and lifetime can be enhanced.


Author(s):  
Krzysztof Nadolny ◽  
Wojciech Kapłonek ◽  
Marzena Sutowska ◽  
Paweł Sutowski ◽  
Piotr Myśliński ◽  
...  

AbstractRaw pine wood processing and especially its mechanical processing constitute a significant share among technological operations leading to obtaining a finished product. Stable implementation of machining operations, ensuring long-term repeatable processing results depends on many factors, such as quality and invariability of raw material, technical condition of technological equipment, adopted parameters of work, qualifications and experience of operators, as well as preparation and properties of the machining tools used. It seems that the greatest potential in the search for opportunities to increase the efficiency of machining operations has the modification of machining tools used in it. This paper presents the results of research work aimed at determining how the life of cutting tools used in planing operations of wet pine wood is affected by the application of chromium aluminum nitride (AlCrN) coating to planar industrial planing knives in the process of physical vapour deposition. For this purpose operational tests were carried out under production conditions in a medium-sized wood processing company. The study compares the effective working time, rounding radius, the profile along the knife (size of worn edge displacement, wear area of the cutting edge), selected texture parameters of the planar industrial planing knife rake face and visual analyses of cutting edge condition of AlCrN-coated planar knives and unmodified ones. The obtained experimental results showed the possibility of increasing the life of AlCrN-coated knives up to 154% compared to the results obtained with uncoated ones. The proposed modification of the operational features of the knives does not involve any changes in the technological process of planing, does not require any interference with the machining station nor its parameters, therefore enabling rapid and easy implementation into industrial practice.


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