Modeling of the Intermittent Grinding Temperature

2021 ◽  
pp. 188-198
Author(s):  
Natalia Lishchenko ◽  
Vasily Larshin ◽  
Sergey Uminsky
Keyword(s):  
Grinding Temperature

scholarly journals Study on the Effect of Grinding Pressure on Material Removal Behavior Performed on a Self-Designed Passive Grinding Simulator

2021 ◽  
Vol 11 (9) ◽  
pp. 4128
Author(s):  
Peng-Zhan Liu ◽  
Wen-Jun Zou ◽  
Jin Peng ◽  
Xu-Dong Song ◽  
Fu-Ren Xiao
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Service Life ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Grinding Efficiency

Passive grinding is a new rail grinding strategy. In this work, the influence of grinding pressure on the removal behaviors of rail material in passive grinding was investigated by using a self-designed passive grinding simulator. Meanwhile, the surface morphology of the rail and grinding wheel were observed, and the grinding force and temperature were measured during the experiment. Results show that the increase of grinding pressure leads to the rise of rail removal rate, i.e., grinding efficiency, surface roughness, residual stress, grinding force and grinding temperature. Inversely, the enhancement of grinding pressure and grinding force will reduce the grinding ratio, which indicates that service life of grinding wheel decreases. The debris presents dissimilar morphology under different grinding pressure, which reflects the distinction in grinding process. Therefore, for rail passive grinding, the appropriate grinding pressure should be selected to balance the grinding quality and the use of grinding wheel.

Experimental and Numerical Study on Grinding Temperature during Surface Grinding with Different Cooling Methods

2009 ◽  
Vol 416 ◽  
pp. 514-518 ◽  
Author(s):  
Qing Long An ◽  
Yu Can Fu ◽  
Jiu Hua Xu
Keyword(s):  
Numerical Study ◽  
Specific Energy Consumption ◽  
Ground Surface ◽  
Numerical Results ◽  
Surface Grinding ◽  
Grinding Temperature ◽  
Air Jet ◽  
The Difference ◽  
High Specific Energy ◽  
Cooling Methods

Grinding, characterized by its high specific energy consumption, may generate high grinding zone temperature. These can cause thermal damage to the ground surface and poor surface integrity, especially in the grinding of difficult-to-machine materials. In this paper, experimental and fem study on grinding temperature during surface grinding of Ti-6Al-4V with different cooling methods. A comparison between the experimental and numerical results is made. It is indicated that the difference between experimental and numerical results is below 15% and the numerical results can be considered reliable. Grinding temperature can be more effectively reduced with CPMJ than that with cold air jet and flood cooling method.

The Experiments for the Impact of Temperature on the Grinding Rate about Zhao Tong Bauxite

2013 ◽  
Vol 734-737 ◽  
pp. 1119-1123
Author(s):  
Qing Hong Wang ◽  
Gu Zhang Zhuang ◽  
Chun Mei Wang
Keyword(s):  
Elevated Temperature ◽  
Grinding Temperature ◽  
The Impact ◽  
Slurry Viscosity

The viscosity of Pulp will affect the grinding rate directly, Elevated temperature, the slurry viscosity reduced. In order to study the effect on the grinding rate of temperature, we did the experiment by only changing the temperature, and three groups of contrast test was carried out. The results show that the grinding rate is improved obviously, when the grinding temperature increases from 16 °C to 42 °C.

scholarly journals Simplified Grinding Temperature Model Study

2019 ◽  
Vol 6 (2) ◽  
pp. a1-a7
Author(s):  
N. V. Lishchenko ◽  
V. P. Larshin ◽  
H. Krachunov
Keyword(s):  
Differential Equation ◽  
Heat Conduction ◽  
Heat Source ◽  
Boundary Conditions ◽  
Grinding Temperature ◽  
Temperature Model ◽  
One Dimensional ◽  
Heating And Cooling ◽  
Equation Of Heat Conduction ◽  
The One

A study of a simplified mathematical model for determining the grinding temperature is performed. According to the obtained results, the equations of this model differ slightly from the corresponding more exact solution of the one-dimensional differential equation of heat conduction under the boundary conditions of the second kind. The model under study is represented by a system of two equations that describe the grinding temperature at the heating and cooling stages without the use of forced cooling. The scope of the studied model corresponds to the modern technological operations of grinding on CNC machines for conditions where the numerical value of the Peclet number is more than 4. This, in turn, corresponds to the Jaeger criterion for the so-called fast-moving heat source, for which the operation parameter of the workpiece velocity may be equivalently (in temperature) replaced by the action time of the heat source. This makes it possible to use a simpler solution of the one-dimensional differential equation of heat conduction at the boundary conditions of the second kind (one-dimensional analytical model) instead of a similar solution of the two-dimensional one with a slight deviation of the grinding temperature calculation result. It is established that the proposed simplified mathematical expression for determining the grinding temperature differs from the more accurate one-dimensional analytical solution by no more than 11 % and 15 % at the stages of heating and cooling, respectively. Comparison of the data on the grinding temperature change according to the conventional and developed equations has shown that these equations are close and have two points of coincidence: on the surface and at the depth of approximately threefold decrease in temperature. It is also established that the nature of the ratio between the scales of change of the Peclet number 0.09 and 9 and the grinding temperature depth 1 and 10 is of 100 to 10. Additionally, another unusual mechanism is revealed for both compared equations: a higher temperature at the surface is accompanied by a lower temperature at the depth. Keywords: grinding temperature, heating stage, cooling stage, dimensionless temperature, temperature model.

Measurement of Grinding Temperature Using Infrared Radiation Pyrometer With Optical Fiber

1986 ◽  
Vol 108 (4) ◽  
pp. 247-251 ◽  
Author(s):  
T. Ueda ◽  
A. Hosokawa ◽  
A. Yamamoto
Keyword(s):  
Optical Fiber ◽  
Response Time ◽  
Infrared Radiation ◽  
Spot Welding ◽  
Response Speed ◽  
Great Accuracy ◽  
Grinding Temperature ◽  
Radiation Pyrometer ◽  
Heat Pulses

The heat pulses produced by cutting grains in a workpiece were measured using an infrared radiation pyrometer connected by means of an optical fiber. The results obtained were compared with those from a thermocouple to investigate the effect of differences in response speed on the output. The I.R.P., using an InAs cell as a detector which has a response time in the order of μs, can detect heat pulses with great accuracy and its signal trace versus time has many sharp peaks. The thermocouple formed by spot welding is inferior in response speed, and less accurate in registering heat pulses.

Experimental Investigation on Grinding Temperature of Titanium Alloy

2014 ◽  
Vol 1027 ◽  
pp. 127-130 ◽  
Author(s):  
Bing Jun Hao ◽  
Zhi Gang Dong ◽  
Ren Ke Kang ◽  
Huan Wang ◽  
Ke Cao
Keyword(s):  
Titanium Alloy ◽  
Structural Changes ◽  
Thermal Damage ◽  
Elevated Temperatures ◽  
Chemical Properties ◽  
Grinding Temperature ◽  
Physical And Chemical Properties ◽  
Machine Material ◽  
Physical And Chemical ◽  
And Chemical Properties

Titanium alloy has been widely used in aeronautics and astronautics industry owing to its unique combinations of properties. The unique physical and chemical properties of titanium alloy make it a typical difficult-to-machine material. The elevated temperatures at the machining zones may cause thermal damage, residual stress and micro-structural changes in the surface layer of titanium alloy during grinding. In this study, grinding experiments were performed on the titanium alloy, and the grinding temperature was experimentally tested with the grindable thermocouples. The effects of the grinding parameters on the grinding temperature were analyzed. The grinding temperature rises with the increase of grinding speed and grinding depth.

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