Kalman Filtering for Precise Mass Flow Estimation on a Conveyor Belt Weigh System

Author(s):  
Tauseef Rehman ◽  
Waleed Tahir ◽  
Wansoo Lim
Minerals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 412
Author(s):  
Kanishk Bhadani ◽  
Gauti Asbjörnsson ◽  
Erik Hulthén ◽  
Kristoffer Hofling ◽  
Magnus Evertsson

Process optimization and improvement strategies applied in a crushing plant are coupled with the measurement of such improvements, and one of the indicators for improvements is the mass flow at different parts of the circuit. The estimation of the mass flow using conveyor belt power consumption allows for a cost-effective solution. The principle behind the estimation is that the power draw from a conveyor belt is dependent on the load on the conveyor, conveyor speed, geometrical design, and overall efficiency of the conveyor. Calibration of the power-based belt scale is carried out periodically to ensure the accuracy of the measurement. In practical implementation, certain conveyors are not directly accessible for calibration to the physical measurement as these conveyors have limited access or it is too costly to interrupt the ongoing production process. For addressing this limitation, a better strategy is needed to calibrate the efficiency of the power-based belt scale and maintain the reliability of such a system. This paper presents the application of an optimization method for a data collection system to calibrate and maintain accurate mass flow estimation. This includes calibration of variables such as the efficiency of the power-based belt scale. The optimization method uses an error minimization optimization formulation together with the mass balancing of the crushing plant to determine the efficiency of accessible and non-accessible conveyors. Furthermore, a correlation matrix is developed to monitor and detect deviations in the estimation for the mass flow. The methods are applied and discussed for operational data from a full-scale crushing plant.


Author(s):  
Manuel A. Borregales ◽  
Gilberto Nuñez ◽  
Jose Cappelletto ◽  
Miguel Asuaje

Due to depletion of on-shore and superficial oil reservoirs, and impulsed by recent discoveries of oil reservoirs in off-shore ultra-deep waters, each of the processes and equipment in oil production required further improvements in order to save costs, space and to reduce weight off-shore. One way to accomplish this is without separators and with the use of online multiphase flowmeters. The most used flowmeter is the Venturi tube. Despite Venturi flowmeters having been used in almost all commercial multiphase flowmeters, there is not a single correlation that provides good results for predicting mass flow in each phase, for any flow pattern, mass quality, void fraction and/or fluids properties. Instead, many correlations have been published, based on experimental and/or field data, but the use of these correlations outside multiphase range conditions is doubtful. This study proposes a new methodology that uses genetic algorithms to find correlations that better fit a set of data, which allow determining the mass flow of a two-phase mix through a Venturi tube. For that purpose, binary trees and Prüfer encoding are used to accomplish this implementation. The correlations found in this new methodology provide lower values of RMS error, 1–3%, against correlations proposed by previous authors that show an RMS error range of 5–10%. This technique allows finding further correlations, regardless the number of parameters to be used, at a low computational cost, and it does not require previous information on the behaviour of the data.


2018 ◽  
Vol 51 (15) ◽  
pp. 37-42 ◽  
Author(s):  
G. Pozzi ◽  
S. Formentin ◽  
P. Lluka ◽  
S. Bittanti

Author(s):  
Tomáš Polóni ◽  
Boris Rohal’-Ilkiv ◽  
Daniel Alberer ◽  
Luigi del Re ◽  
Tor Arne Johansen

2016 ◽  
Vol 144 (9) ◽  
pp. 3251-3276 ◽  
Author(s):  
Oscar Martínez-Alvarado ◽  
Suzanne L. Gray ◽  
John Methven

Extratropical cyclones are typically weaker and less frequent in summer as a result of differences in the background state flow and diabatic processes with respect to other seasons. Two extratropical cyclones were observed in summer 2012 with a research aircraft during the Diabatic Influences on Mesoscale Structures in Extratropical Storms (DIAMET) field campaign. The first cyclone deepened only down to 995 hPa; the second cyclone deepened down to 978 hPa and formed a potential vorticity (PV) tower, a frequent signature of intense cyclones. The objectives of this article are to quantify the effects of diabatic processes and their parameterizations on cyclone dynamics. The cyclones were analyzed through numerical simulations incorporating tracers for the effects of diabatic processes on potential temperature and PV. The simulations were compared with radar rainfall observations and dropsonde measurements. It was found that the observed maximum vapor flux in the stronger cyclone was twice as strong as in the weaker cyclone; the water vapor mass flow along the warm conveyor belt of the stronger cyclone was over half that typical in winter. The model overestimated water vapor mass flow by approximately a factor of 2 as a result of deeper structure in the rearward flow and humidity in the weaker case. An integral tracer interpretation is introduced, relating the tracers with cross-isentropic mass transport and circulation. It is shown that the circulation around the cyclone increases much more slowly than the amplitude of the diabatically generated PV tower. This effect is explained using the PV impermeability theorem.


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