Evaluation of Dynamic Characteristics of a VMC Spindle System Through Modal and Harmonic Response—Part 2: Spindle Supported by Hybrid Bearing Set

Author(s):  
Gireesha R. Chalageri ◽  
Siddappa I. Bekinal ◽  
Mrityunjay Doddamani
2011 ◽  
Vol 487 ◽  
pp. 505-509
Author(s):  
P. Guan ◽  
M. Li ◽  
B.C. Li ◽  
Tian Biao Yu ◽  
Wan Shan Wang

Due to having the features of high accuracy, high stiffness, high load capacity and longer service life, the hybrid bearing spindle system is widely used in grinding. This paper presents an analysis method of hybrid bearing spindle dynamic characteristics. The method uses CFD method to solve the oil film pressure field, instead of Reynolds equation, in order to obtain the oil film stiffness and damping. With the obtained oil film stiffness and damping to build the appropriate constraints, 3D finite element model of the hybrid bearing spindle system is established, and the modal analysis of the spindle system is carried out. Compared the analysis results with the theoretical calculation results, the feasibility and correction of the method are proved.


2021 ◽  
pp. 1-20
Author(s):  
Yixin Zhang ◽  
Wei Pan ◽  
Shuo Zhan ◽  
Ran Huang ◽  
Shujiang Chen ◽  
...  

Abstract Studies show that active control technology can improve system performance and meet the increasing industrial demand in diverse applications. In the present study, the dynamic characteristics of the bearing-spindle system based on active piezoelectric (PZT) restrictors, including the amplitude-frequency and phase-frequency characteristics are analyzed theoretically and experimentally. In the analysis, the influence of the pipeline model on the system characteristics is studied. Then the feasibility and effectiveness of the active control method are verified through experiments. It is demonstrated that the theoretical and experimental results are consistent. The present study is expected to provide a guideline for further investigations on the structural optimization and control law design for active hydrostatic oil-film bearing spindle systems.


2011 ◽  
Vol 197-198 ◽  
pp. 1776-1780 ◽  
Author(s):  
Hong Guo ◽  
Bo Qian Xia ◽  
Shao Qi Cen

This paper presents a theoretical study concerning the static and dynamic characteristics of high speed journal floating ring hybrid bearing compensated by interior restrictor under laminar flow and turbulent flow respectively. The turbulent flow fluid film control equations and the pressure boundary conditions of this floating ring bearing together with the restrictor flow equation are solved by using the Finite Element Method. The variation regularity of static and dynamic characteristics such as load capacity, friction power loss, stiffness, damping etc. is analyzed. By comparing the laminar flow results and turbulent flow results, it is found that the characteristics coefficients are adjacent under small Reynolds number (laminar flow is dominant). But the characteristics coefficients are discrepant under big Reynolds number (turbulent flow is dominant). So turbulence lubrication theory is more accurate to high speed floating ring bearing.


2012 ◽  
Vol 6 (2) ◽  
pp. 168-174 ◽  
Author(s):  
Haruhisa Sakamoto ◽  
◽  
Taiga Matsuda ◽  
Shinji Shimizu ◽  

In this study, dynamic characteristics are determined based on the impulse response method, the correction of discretization errors and the identification of equivalent physical parameters, as found in the vibration model having one degree of freedom. In the experiments, the test tool is cylindrical bar shaped and made from solid tungsten carbide, and four toolholders with chucking mechanisms, including the shrinkfit type, collet type, hydraulic type, and press-fit type, are used. Since it had been previously confirmed that one of the tool preparation jigs had dynamic characteristics similar to those of an actual machine tool’s spindle, the dynamic characteristics of the jig could be measured the way the spindle system is measured in this study. From the experimental examinations, the following were clarified. (1) Chucking of the tooling system enhances the first mode vibration of the spindle system markedly. (2) The type of tool chuck used changes the dynamic characteristics of the spindle system. The trend in the dynamic stiffness corresponds well with that in the equivalent damping coefficient but is opposite to that in the equivalent stiffness. (3) The magnitude order of the dynamic characteristic parameters of the spindle system corresponds well with the inherent values of the dynamic characteristic parameters of the toolholders themselves; that is, the inherent dynamic characteristics of the tooling system can be used as the criteria to estimate the effect on the dynamic characteristics of the spindle system.


2011 ◽  
Vol 80-81 ◽  
pp. 1051-1054
Author(s):  
Chun Xia Zhu ◽  
Bin Li ◽  
Ji Man Luo

In order to analyze accurately the dynamic characteristics of guideway joints of CNC, the finite element model(FEM) of guideway joints of CNC is built in ANASYS software, which that springs and damping units imitate guideway joints in this paper. The proposed method can predict the regular pattern which joint stiffness and joint span affect natural frequency and harmonic response. The research demonstrates that the method predicts well the dynamic characteristics of the guideway joints of CNC; therefore, it can be a reference for dynamic optimization design of guideway joints of CNC machine tool.


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