Performance Analysis of High Speed Floating Ring Hybrid Bearing in the Laminar and Turbulent Regimes

2011 ◽  
Vol 197-198 ◽  
pp. 1776-1780 ◽  
Author(s):  
Hong Guo ◽  
Bo Qian Xia ◽  
Shao Qi Cen

This paper presents a theoretical study concerning the static and dynamic characteristics of high speed journal floating ring hybrid bearing compensated by interior restrictor under laminar flow and turbulent flow respectively. The turbulent flow fluid film control equations and the pressure boundary conditions of this floating ring bearing together with the restrictor flow equation are solved by using the Finite Element Method. The variation regularity of static and dynamic characteristics such as load capacity, friction power loss, stiffness, damping etc. is analyzed. By comparing the laminar flow results and turbulent flow results, it is found that the characteristics coefficients are adjacent under small Reynolds number (laminar flow is dominant). But the characteristics coefficients are discrepant under big Reynolds number (turbulent flow is dominant). So turbulence lubrication theory is more accurate to high speed floating ring bearing.


2011 ◽  
Vol 291-294 ◽  
pp. 1516-1520
Author(s):  
Hong Guo ◽  
Shao Lin Zhang ◽  
Shao Qi Cen

For high speed hybrid journal bearing with deep/shallow pockets, film thickness and film Reynolds number vary considerably in different position. Laminar flow and turbulent flow exist simultaneously in the bearing film. This paper establishes the laminar and turbulent mixed film control equations and the pressure boundary conditions together with the restrictor flow equation for a deep/shallow pockets journal hybrid bearing compensated by interior restrictor. The static characteristics such as attitude angle, load carrying capacity, friction power loss and flow volume rate are given by solving the equations with Finite Element Method. By comparing the laminar, turbulent and mixed flow results, it can be seen that the coefficients are proximity under journal speed 5000 rpm (only part of deep pockets is turbulent flow). But the characteristics coefficients of three flow models contrast evidently under journal speed 50000 rpm (deep and shallow pockets are turbulent flow, part of bearing land is laminar flow). Laminar and turbulence mixed flow lubrication theory is more accurate to high speed hybrid bearing with deep/shallow pockets.



Author(s):  
Bo Xu ◽  
Hun Guo ◽  
Xiaofeng Wu ◽  
Yafeng He ◽  
Xiangzhi Wang ◽  
...  

The purpose of this paper is to analyze the influence of turbulent, inertia, and misaligned effects on the static and dynamic characteristics and stability of high-speed water-lubricated hydrodynamic journal bearings. Based on the Navier–Stokes equation, the mixing-length theory, and the essential assumption that the velocity profile is not strongly affected by inertia force, the fluid lubrication model with turbulent, inertia, and misaligned effects is established, and then the stability analysis of bearings is carried out based on the equation of motion with four degrees of freedom. The model is solved by the finite difference method and the numerical results are compared under different operating conditions. The results show that the turbulent effect greatly increases the load capacity, power consumption, stiffness and damping coefficients, and stability of bearings, and the inertia effect significantly increases the volume flow rate of bearings, and the misaligned effect increases the load capacity, stiffness and damping coefficients, and stability of bearings. In high rotary speed and moderate eccentricity ratios, the influence of the inertia effect on the load capacity, stiffness coefficients, and stability cannot be neglected.



Author(s):  
Laiyun Song ◽  
Kai Cheng ◽  
Hui Ding ◽  
Shijin Chen ◽  
Qiang Gao

The spiral grooves structures could promote load capacity and improve stability of the gas journal bearings working in high-speed condition. In this study, the unsteady Reynolds equation is solved by linear perturbation method and finite difference method in which the mesh of the groove region is specially treated. The static and dynamic characteristics of spiral grooves journal gas bearings are investigated in different working conditions and the pumping effect caused by spiral-groove structure is revealed and analyzed. Further, the influences of groove structural parameters on the dynamic stiffness and damping coefficients are studied and discussed, which provides guidelines for the design of the journal gas bearings with spiral grooves.



1946 ◽  
Vol 13 (2) ◽  
pp. A101-A105
Author(s):  
R. C. Binder ◽  
J. E. Busher

Abstract The pipe friction coefficient for true fluids is usually expressed as a function of Reynolds number. This method of organizing data has been extended to tests on the flow of different suspensions which behaved as ideal plastics in the laminar-flow range and as true fluids in the turbulent-flow range. In the laminar-flow range, Reynolds number below about 2100, the denominator in Reynolds number is taken as the apparent viscosity. The apparent viscosity can be determined from the yield value and the coefficient of rigidity. In the turbulent-flow range, the denominator in Reynolds number is an equivalent or turbulent viscosity equal to the dynamic viscosity of a true fluid having the same friction coefficient, velocity, diameter, and density as that of the plastic. The various experimental data on plastics correlate well with this extension of the method for true fluids.



1998 ◽  
Vol 120 (4) ◽  
pp. 930-936 ◽  
Author(s):  
P. Mosher ◽  
D. W. Childs

This research investigates the effect of varying the concentric recess pressure ratio of hybrid (combination hydrostatic and hydrodynamic) bearings to be used in high-speed, high-pressure applications. Bearing flowrate, load capacity, torque, rotordynamic coefficients, and whirl frequency ratio are examined to determine the concentric, recess-pressure ratio which yields optimum bearing load capacity and dynamic stiffness. An analytical model, using two-dimensional bulk-flow Navier-Stokes equations and anchored by experimental test results, is used to examine bearing performance over a wide range of concentric recess pressure ratios. Typically, a concentric recess pressure ratio of 0.50 is used to obtain maximum bearing load capacity. This analysis reveals that theoretical optimum bearing performance occurs for a pressure ratio near 0.40, while experimental results indicate the optimum value to he somewhat higher than 0.45. This research demonstrates the ability to analytically investigate hybrid bearings and shows the need for more hybrid-bearing experimental data.



2005 ◽  
Vol 128 (1) ◽  
pp. 146-154 ◽  
Author(s):  
Kazunori Ikeda ◽  
Toshio Hirano ◽  
Tatsuo Yamashita ◽  
Makoto Mikami ◽  
Hitoshi Sakakida

Direct lubrication tilting pad journal bearings (DLTPJ bearings) have rarely been applied to large-scale rotating machinery, such as turbines or generators, whose journal diameters are more than 500mm. In this paper, static and dynamic characteristics of a 580mm(22.8in.) diameter DLTPJ bearing were studied experimentally using a full-scale bearing test rig. In the static test, distribution of metal temperature, oil film pressure, and bearing loss were measured in changing oil flow rate, with mean bearing pressure ranging up to 2.9MPa. The maximum metal temperature of the DLTPJ bearing was compared to that of a conventional flood lubrication bearing, and it was confirmed that the direct lubrication could increase load capacity. In the dynamic test, spring and damping coefficients of oil film were obtained by exciting the bearing casing that was floated by air bellows. These data will be used for analysis and design of steam turbine rotors and their bearing systems. Also, vibration of pads was investigated because metal failure on upper pads due to vibration has been found in some actual machines. In order to generate oil film pressure on the surface of upper pads, a Rayleigh-step was machined there, and it was confirmed that vibration was reduced by the Rayleigh-step.



Author(s):  
Erik E. Swanson ◽  
Hooshang Heshmat ◽  
James Walton

To meet the advanced bearing needs of modern turbomachinery, a hybrid foil-magnetic hybrid bearing system was designed, fabricated and tested in a test rig designed to simulate the rotor dynamics of a small gas turbine engine (31 kN to 53 kN thrust class). This oil-free bearing system combines the excellent low and zero-speed capabilities of the magnetic bearing with the high load capacity and high speed performance of the compliant foil bearing. An experimental program is described which documents the capabilities of the bearing system for sharing load during operation at up to 30,000 RPM and the foil bearing component’s ability to function as a back-up in case of magnetic bearing failure. At an operating speed of 22,000 RPM, loads exceeding 5300 N were carried by the system. This load sharing could be manipulated by an especially designed electronic control algorithm. In all tests, rotor excursions were small and stable. During deliberately staged magnetic bearing malfunctions, the foil bearing proved capable of supporting the rotor during continued operation at full load and speed, as well as allowing a safe rotor coast-down. The hybrid system tripled the load capacity of the magnetic bearing alone and can offer a significant reduction in total bearing weight compared to a comparable magnetic bearing.



Author(s):  
Eric B. Ratts ◽  
Atul G. Raut

This paper addresses the thermodynamic optimum of single-phase convective heat transfer in fully developed flow for uniform and constant heat flux. The optimal Reynolds number is obtained using the entropy generation minimization (EGM) method. Entropy generation due to viscous dissipation and heat transfer dissipation in the flow passage are summed, and then minimized with respect to Reynolds number based on hydraulic diameter. For fixed mass flow rate and fixed total heat transfer rate, and the assumption of uniform heat flux, an optimal Reynolds number for laminar as well as turbulent flow is obtained. In addition, the method quantifies the flow irreversibilities. It was shown that the ratio of heat transfer dissipation to viscous dissipation at minimum entropy generation was 5:1 for laminar flow and 29:9 for turbulent flow. For laminar flow, the study compared non-circular cross-sections to the circular cross-section. The optimal Reynolds number was determined for the following cross-sections: square, equilateral triangle, and rectangle with aspect ratios of two and eight. It was shown that the rectangle with the higher aspect ratio had the smallest optimal Reynolds number, the smallest entropy generation number, and the smallest flow length.



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