Study on the effects of abrasive particle shape on the cutting performance of Ti-6Al-4V materials based on the SPH method

2018 ◽  
Vol 101 (9-12) ◽  
pp. 3167-3182 ◽  
Author(s):  
Long Feng ◽  
G. R. Liu ◽  
Zengliang Li ◽  
Xiangwei Dong ◽  
Mingchao Du
1996 ◽  
Vol 39 (4) ◽  
pp. 803-810 ◽  
Author(s):  
Michael G. Hamblin ◽  
Gwidon W. Stachowiak

2020 ◽  
Vol 2020 ◽  
pp. 1-13 ◽  
Author(s):  
Yohan Cha ◽  
Tae-Min Oh ◽  
Gye-Chun Cho

Abrasive waterjets are being increasingly used in civil engineering for rock and concrete cutting, particularly for the demolition or repair of old structures. The energy of an abrasive waterjet is primarily provided by the accelerated abrasive. The momentum transfer during mixing and acceleration determines the abrasive velocity, which affects the cutting performance. Meanwhile, the geometry of the focus at which mixing occurs influences the momentum transfer efficiency. In this study, the effects of the focus geometry on the optimum abrasive flow rate (AFR) and momentum transfer characteristics in hard rock cutting were investigated. Experiments were conducted using granite specimens to test the AFR under different focus geometry conditions such as diameter and length. The results show that the focus geometry significantly affects the maximum cutting depth and optimum AFR. The maximum cutting energy was analyzed based on the cutting efficiency of a single abrasive particle. In addition, the momentum transfer parameter (MTP) was evaluated from the empirical relationship between the maximum energy and the cutting depth for granitic rocks. Accordingly, a model for estimating the MTP based on the AFR was developed. It is expected that the results of this study can be employed for the optimization of waterjet rock cutting.


2019 ◽  
Vol 2019 ◽  
pp. 1-18
Author(s):  
Xiaohui Liu ◽  
Ping Tang ◽  
Qi Geng ◽  
Xuebin Wang

It has been found that the impact performance of water jets can be changed by its properties, which include pressure, additive, and mode of jet. Thus, an abrasive water jet (AWJ) has been developed as a new method. However, there is little research on the effect of abrasive concentration on the impact performance of abrasive jets. Thus, the SPH method is used to establish an abrasive water jet crushing concrete model to study the effect of abrasive concentration on the impact force, concrete internal energy, abrasive particle distribution, crushing depth, and damage and crushing efficiencies under different concrete compressive strengths and abrasive densities. The results indicate that there is little effect of the abrasive concentration on the peak impact force under different compressive strengths and abrasive densities, while the mean impact force tends to increase linearly with the abrasive concentration. The internal energy of the concrete increases stepwise with the abrasive concentration under different compressive strengths and abrasive densities. The concentration of 10%∼20% is the rapid increasing stage. The crushing depth and damage efficiencies are all maximum at a concentration of 20% under different compressive strengths and abrasive densities. After the concrete was impacted by the water from the water jet, it is divided into rebounding particles and intrusive particles. The more the intrusive particles, the easier the concrete to be crushed and damaged.


2013 ◽  
Vol 774-776 ◽  
pp. 123-127
Author(s):  
Yi Liu ◽  
Jia Xing Fu ◽  
Ying Ying Zhang ◽  
Yang Gao

In order to perfect the theory of coal mine tunnel heavy roadheader experimental system, this paper takes the different function samplings of the experimental station module fake rock wall,by the cutting performance research on the fake rock wall of the roadheader experiment station with pick,finding the pick strength characteristics under cutting the different hard rock walls. In the course of cutting, the actual external load is difficult to obtain and the load characteristics can not correctly grasp. Therefore, this paper establish flexible pick entity model with LS-DYNA, and build the constitutive model of the rock wall on the base of SMOOTHED PARTICLE HYDRODYNAMICS (SPH) METHOD. By simulating the cutting process under three kinds hard rock wall (they are shown in competent coefficient f), we obtain pick carbide tip stress variation and their statistical value. The simulation results show: Pick carbide tip stress concentration is more serious. When f is between 8 and 13, corresponding to the maximum stress value is between 365MPa and 625MPa.And that satisfies the strength requirement. The breakdown is caused by fatigue failure. The conclusion provides a theoretical basis for studying pick breakdown and improving service life.


2011 ◽  
Vol 337 ◽  
pp. 466-469 ◽  
Author(s):  
Yu Xian Zhang ◽  
Li Fu Wang ◽  
Fang Yao ◽  
Hong Wang ◽  
Xiao Shuang Men ◽  
...  

Waterjet abrasive nozzle is the key component for accelerating abrasive particle velocity and its diameter has important influence on water jet. The relationship between nozzle diameter and waterjet cutting performance has been studied by experiment. The results show: The incision depth and width of specimen decrease linearly with the decreasing of nozzle diameter; The linearity of jet moving direction and the size of kerf angle of specimen are independent of nozzle diameter. Under the same pressure, reducing the nozzle diameter make the penetration capability to reduce, thus, the cutting quality decrease.


1985 ◽  
Vol 28 (2) ◽  
pp. 225-230 ◽  
Author(s):  
P. A. Swanson ◽  
A. F. Vetter

Author(s):  
AVISHKAR RATHOD ◽  
S G SAPATE ◽  
R. K. KHATIRKAR

The engineering components are subjected to surface damage by slurry abrasion such as transportation pipes carrying ore and mineral slurries, extruders, sand pumps and agitators, Apart from stress, abrasive particle hardness, slurry concentration, particle size and shape significantly influences slurry abrasion rate. The effect of abrasive particle shape on slurry abrasion behaviour of steels and cast irons which are widely used for wear protection has not been studied. The particle shape assumes significant importance due to fracture and fragmentation of the particles during the process of abrasion. In the present work, the particle shape characterization of silica sand abrasive particles was carried by shape factor analysis using image analysis technique. An attempt was made to correlate the different measures of shape factor with particle size of abrasive particles over a wide range. The characterization of slurry abrasion tester was carried out using slurry abrasion tester with silica sand slurry. The effect of sliding distance on slurry abrasion volume of mild steel was studied. The volume loss increased linearly with sliding distance. The scanning electron microscopic observations of worn our surfaces showed micro-ploughing and cutting as mechanism of material removal.


2021 ◽  
Vol 193 ◽  
pp. 110420
Author(s):  
Yuhua Huang ◽  
Miaocao Wang ◽  
Jinming Li ◽  
Fulong Zhu

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