The technology of continuous fibre-reinforced polymers: a review on extrusion additive manufacturing methods

2021 ◽  
Author(s):  
Chrysoula Pandelidi ◽  
Stuart Bateman ◽  
Sebastian Piegert ◽  
Rene Hoehner ◽  
Ingomar Kelbassa ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Reinforced Polymers ◽  
Continuous Fibre ◽  
Manufacturing Methods

scholarly journals Additive Manufacturing-Based In Situ Consolidation of Continuous Carbon Fibre-Reinforced Polycarbonate

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2450
Author(s):  
Andreas Borowski ◽  
Christian Vogel ◽  
Thomas Behnisch ◽  
Vinzenz Geske ◽  
Maik Gude ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Carbon Fibre ◽  
Bending Test ◽  
Thermoplastic Composites ◽  
Experimental Investigations ◽  
Material Structure ◽  
Three Point Bending ◽  
Continuous Fibre ◽  
Local Material

Continuous carbon fibre-reinforced thermoplastic composites have convincing anisotropic properties, which can be used to strengthen structural components in a local, variable and efficient way. In this study, an additive manufacturing (AM) process is introduced to fabricate in situ consolidated continuous fibre-reinforced polycarbonate. Specimens with three different nozzle temperatures were in situ consolidated and tested in a three-point bending test. Computed tomography (CT) is used for a detailed analysis of the local material structure and resulting material porosity, thus the results can be put into context with process parameters. In addition, a highly curved test structure was fabricated that demonstrates the limits of the process and dependent fibre strand folding behaviours. These experimental investigations present the potential and the challenges of additive manufacturing-based in situ consolidated continuous fibre-reinforced polycarbonate.

scholarly journals Rapid fabrication of MOF-based mixed matrix membranes through digital light processing

2021 ◽  
Author(s):  
Alexey Pustovarenko ◽  
Beatriz Seoane ◽  
Edy Abou-Hamad ◽  
Helen E King ◽  
Bert Weckhuysen ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Processing Speed ◽  
Mixed Matrix Membranes ◽  
Scientific Interest ◽  
Mixed Matrix ◽  
Digital Light Processing ◽  
Additive Manufacturing Technology ◽  
Rapid Fabrication ◽  
Manufacturing Methods

3D printing, also known as additive manufacturing technology, has greatly expanded across multiple sectors of technology replacing classical manufacturing methods by combining processing speed and high precision. The scientific interest...

Additive Manufacturing: The Next Generation of Scapholunate Ligament Reconstruction

2021 ◽  
Author(s):  
Matthew N. Rush ◽  
Christina Salas ◽  
Lorraine Mottishaw ◽  
Damian Fountain ◽  
Deana Mercer
Keyword(s):  
Additive Manufacturing ◽  
Ligament Reconstruction ◽  
Three Dimensional ◽  
Biological Properties ◽  
Bone Interface ◽  
Significant Strength ◽  
Efficient Integration ◽  
Manufacturing Methods ◽  
Manufacturing Techniques ◽  
Manufacturing Technologies

Abstract Background Ligament reconstruction, as a surgical method used to stabilize joints, requires significant strength and tissue anchoring to restore function. Historically, reconstructive materials have been fraught with problems from an inability to withstand normal physiological loads to difficulties in fabricating the complex organization structure of native tissue at the ligament-to-bone interface. In combination, these factors have prevented the successful realization of nonautograft reconstruction. Methods A review of recent improvements in additive manufacturing techniques and biomaterials highlight possible options for ligament replacement. Description of Technique In combination, three dimensional-printing and electrospinning have begun to provide for nonautograft options that can meet the physiological load and architectures of native tissues; however, a combination of manufacturing methods is needed to allow for bone-ligament enthesis. Hybrid biofabrication of bone-ligament tissue scaffolds, through the simultaneous deposition of disparate materials, offer significant advantages over fused manufacturing methods which lack efficient integration between bone and ligament materials. Results In this review, we discuss the important chemical and biological properties of ligament enthesis and describe recent advancements in additive manufacturing to meet mechanical and biological requirements for a successful bone–ligament–bone interface. Conclusions With continued advancement of additive manufacturing technologies and improved biomaterial properties, tissue engineered bone-ligament scaffolds may soon enter the clinical realm.

scholarly journals 3D Digitization and Additive Manufacturing Technologies in Medicine

2018 ◽  
Vol 26 (42) ◽  
pp. 165-170
Author(s):  
Ivan Molnár ◽  
Ladislav Morovič
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Processes ◽  
Design And Manufacturing ◽  
Medical Aids ◽  
Manufacturing Methods ◽  
Manufacturing Technologies ◽  
Design And Manufacture ◽  
3D Digitization ◽  
The Given

Abstract The paper discusses the use of 3D digitization and additive manufacturing technologies in the field of medicine. In addition, applications of the use of 3D digitization and additive manufacturing methods are described, focusing on the design and manufacture of individual medical aids. Subsequently, the process of designing and manufacturing of orthopedic aids using these technologies is described and the advantages of introducing the given technologies into the design and manufacturing processes in the medicine sector are presented.

Mechanical properties of fiber reinforced polymer composites: A comparative study of conventional and additive manufacturing methods

2018 ◽  
Vol 52 (23) ◽  
pp. 3173-3181 ◽  
Author(s):  
Kuldeep Agarwal ◽  
Suresh K Kuchipudi ◽  
Benoit Girard ◽  
Matthew Houser
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Fiber Reinforced Polymer ◽  
Fiber Reinforced Polymers ◽  
Manufacturing Processes ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Reinforced Polymer ◽  
Fiber Reinforced Polymer Composites ◽  
Composite Filament

Fiber reinforced polymer composites have been around for many decades but recently their use has started to increase in multiple industries such as automotive, aerospace, and construction. The conventional composite manufacturing processes such as wet lay-up, resin transfer molding, automatic lay ups etc. suffer from a lot of practical and material issues which have limited their use. The mechanical properties of the parts produced by such processes also suffer from variation that causes problems downstream. Composites based additive manufacturing processes such as Fused Deposition Modeling and Composite Filament Fabrication are trying to remove some of the barriers to the use of composites. Additive manufacturing processes offer more design and material freedom than conventional composite manufacturing processes. This paper compares conventional composite processes for the manufacturing of Epoxy-Fiberglass fiber reinforced polymers with composite filament fabrication based Nylon-Fiberglass fiber reinforced polymers. Mechanical properties such as tensile strength, elastic modulus, and fatigue life are compared for the different processes. The effect of process parameters on these mechanical properties for the composite filament fabrication based process is also examined in this work. It is found that the composite filament fabrication based process is very versatile and the parts manufactured by this process can be used in various applications.

A Short Glance on Metal 3D AM

2018 ◽  
Vol 786 ◽  
pp. 348-355
Author(s):  
Terho Iso-Junno ◽  
Kimmo Mäkelä ◽  
Kari Mäntyjärvi ◽  
Tero Jokelainen
Keyword(s):  
Additive Manufacturing ◽  
Selective Laser Melting ◽  
Future Development ◽  
Cost Efficiency ◽  
Holistic Approach ◽  
Production Method ◽  
Digital Manufacturing ◽  
Laser Melting ◽  
Manufacturing Method ◽  
Manufacturing Methods

Metal 3D AM (Additive Manufacturing) has been becoming a more common production method for larger variety of parts. In this review the current situation and future development trends of the 3D metal AM are presented, concentrating on the SLM (Selective Laser Melting) technology. A holistic approach to the AM as a digital manufacturing method is presented and different manufacturing aspects of the AM production are identified. The most promising aspects for the future development are the automatization of the AM design tasks and automatization of the production. With the development of these aspects the production and cost efficiency of the metal AM can be increased to a more competitive level compared with other manufacturing methods.

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