Study on surface residual stress of hardened 12Cr2Ni4A alloy steel by ultrasonic vibration-assisted ELID grinding

2021 ◽  
Author(s):  
Xiaofei Lei ◽  
Daohui Xiang ◽  
Peicheng Peng ◽  
Xiaoxiao Niu ◽  
Bo Zhao ◽  
...  
Keyword(s):  
Residual Stress ◽  
Alloy Steel ◽  
Ultrasonic Vibration ◽  
Surface Residual Stress ◽  
Elid Grinding

Test Research on the Surface Residual Stress of Dimensional Ultrasonic Vibration Grinding for Al2O3/ZrO2(n)

2011 ◽  
Vol 295-297 ◽  
pp. 78-82
Author(s):  
Yan Wu ◽  
Er Geng Zhang ◽  
Wen Zhong Nie
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Ultrasonic Vibration ◽  
Ground Surface ◽  
Ductile Deformation ◽  
Grinding Wheel ◽  
Ceramic Surface ◽  
Two Dimensional ◽  
Surface Residual Stress ◽  
Xrd Diffraction

Based on the research for the structure of the ceramic nanocomposites’ intragranular for Al2O3/ZrO2(n)，we did the test by the workpiece two-dimensional vibration grinding(WTDUVG), and focus on analyzing the characteristic and the effect element of the two-dimensional ultrasonic vibration grinding ceramic surface residual stress by the XRD diffraction. The result show that ceramic dimensional ultrasonic vibration grinding surface tensile stress is less than the same conventional grinding (CG) surface under tensile stress; two-dimensional ultrasonic vibration grinding surface residual compressive stress than conventional ground surface residual stress under the same grinding. Material removal mechanism of the grinding nature of the surface residual stress, when the material removaled by ductile deformation, grinding surface equal residual stress; when the material removaled by brittle- ductile mixed mode, the grinding surface tensile stress reduced, because the fracture of the ground surface, tensile stress released. As a results, the grit size of grinding wheel, Grinding depth and workpiece mechanical properties are the main technology factors affected the nature and size of the residual stress of ground surface.

Research on Surface Residual Stress of Nano-ZrO2 Ceramic After Ultrasonic Vibration Grinding

2012 ◽  
Vol 12 (1) ◽  
pp. 294-298
Author(s):  
Bo Zhao ◽  
Guoyuan Ren ◽  
Jianguo Yao ◽  
Zhenfeng Jia
Keyword(s):  
Residual Stress ◽  
Ultrasonic Vibration ◽  
Surface Residual Stress

Study on Surface Residual Stress of Nano-Zirconia Toughened Alumina Ceramics under Two-Dimentional Ultrasonic Vibration Assisted Grinding

2010 ◽  
Vol 126-128 ◽  
pp. 143-147
Author(s):  
Yan Yan Yan ◽  
Bo Zhao ◽  
Jun Li Liu
Keyword(s):  
Residual Stress ◽  
Surface Quality ◽  
Ultrasonic Vibration ◽  
Alumina Ceramics ◽  
Surface Residual Stress ◽  
Diamond Grinding ◽  
Ultrasonic Vibration Assisted Grinding ◽  
Zirconia Toughened Alumina ◽  
Surface Microcrack

Based on good processing property of two-dimentional ultrasonic vibration assisted grinding (TUVAG), the precision finishing of nano-zirconia toughened alumina ceramics (nano-ZTA) is carried out. According to theoretical analysis, TUVAG may obtain higher machining efficiency and better surface quality. Especially, experimental results show it may obtain the compressive stress in the finished surface of nano-ZTA that may restrain the expansion of surface microcrack, and surface residual stress of nano-ZTA under TUVAG differs from that under diamond grinding, and TUVAG may obtain the better surface quality of nano-ZTA than diamond grinding, as is characterized by scanning electronic microscope (SEM). As a result, it is good for TUVAG as a kind of processing method for nano-ZTA.

The Machined Surface Residual Stress of Nano-Ceramics with Two-Dimensional Ultrasonic Vibration Assisted Grinding

2010 ◽  
Vol 455 ◽  
pp. 637-642 ◽  
Author(s):  
X.Q. Zhang ◽  
Chong Yang Zhao ◽  
Bao Yu Du
Keyword(s):  
Residual Stress ◽  
Ultrasonic Vibration ◽  
Wear Particle ◽  
Surface Plastic Deformation ◽  
Work Piece ◽  
Surface Plastic ◽  
Two Dimensional ◽  
Surface Residual Stress ◽  
Machined Surface ◽  
Ultrasonic Grinding

Surface plastic deformation form and residual stress distribution of nano-ceramics machined by ordinary grinding and two-dimensional ultrasonic grinding respectively were investigated. The obtained results show that machined surface residual stress in the two grinding modes is extrusion stress, and it decreased with the increasing of grinding depth. But the decrease of residual stress under two-dimensional ultrasonic grinding is less than that under normal grinding. In addition, under the same grinding parameters, the surface residual stress on two-dimensional ultrasonic vibration grinding is larger than that on ordinary grinding, and if other parameters unchanged, it is increased with the increase of wear particle granularity in the two grinding modes. It is produced by the reason that ductile regime of ceramic grinding become larger under ultrasonic grinding, so that material is still removed by plastic form at great depth. Plastic removal mode will produce greater surface extrusion stress, so with the increasing of grinding depth, the decreasing of residual stress under two-dimensional ultrasonic vibration grinding is less than that under the normal grinding. At the same time, the regular separating between wear particle and work piece improves the heat emission condition, which is also one of the reasons that the surface residual stress under two-dimensional ultrasonic grinding is larger than that under ordinary grinding.

scholarly journals Surface Properties of Ultrasonic Vibration-Assisted ELID Grinding ZTA Ceramics

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 636
Author(s):  
Zongxia Fu ◽  
Fan Chen ◽  
Wenbo Bie ◽  
Bo Zhao ◽  
Xiaobo Wang
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Surface Properties ◽  
Ultrasonic Vibration ◽  
Material Removal ◽  
Surface Residual Stress ◽  
Machined Surface ◽  
Elid Grinding ◽  
Stress Surface ◽  
Surface Performance

This study aimed to explore the evolution of surface properties of nanocomposite ceramics during ultrasonic vibration-assisted electrolytic in-process dressing (UVA-ELID) grinding. First, the trajectory of the grain was analyzed, and the motion was simulated using MATLAB to demonstrate the mechanism of UVA-ELID grinding. The critical grinding depth was also calculated under the effect of ultrasonic vibration. Then, the conventional ELID (C-ELID) and UVA-ELID grinding were compared. The surface properties, including surface residual stress, surface microstructure, surface roughness, and surface morphology, were used to evaluate the effectiveness and feasibility of UVA-ELID grinding. Whether it was conventional C-ELID or UVA-ELID grinding, the residual compressive stress was introduced into the machined surface, while the former was lower than the latter. The microstructure of the UVA-ELID grinding was evenly distributed, and the ductility removal occurred during material removal. The surface roughness of Ra and Rz was reduced by 14.5% and 20.6%, respectively, during the UVA-ELID grinding. The surface morphology was dramatically changed with the help of ultrasonic vibration. In a word, for nanocomposite ceramic, the UVA-ELID grinding can significantly improve surface performance and achieve a better machining effect.

Research on Surface Residual Stress of Nano-Composite Ceramics under Multi-Frequency Ultrasonic Grinding and Dressing

2011 ◽  
Vol 487 ◽  
pp. 447-451 ◽  
Author(s):  
Bo Zhao ◽  
Jin Xue Xue ◽  
M.L. Zhao
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Ultrasonic Vibration ◽  
Residual Tensile Stress ◽  
Ceramic Surface ◽  
Composite Ceramics ◽  
Surface Residual Stress ◽  
Nano Composite ◽  
Ultrasonic Grinding ◽  
Grinding Conditions

The surface residual stress of nano-composite ceramics prepared by mixed coherence system and machined both in ordinary grinding(OG) and ultrasonic vibration grinding(TDUVG) respectively were described. Researches showed that the characteristics of residual stress on ceramic surface is affected by grinding load, ultrasonic vibration frequency and released stress induced by generation of cracks whose magnitude is affected by material removal mechanism. Whether in ordinary grinding or ultrasonic grinding, tangential residual stress (TRS) in X direction is tensile stress, and in Y direction is compressive stress. The surface residual tensile stress in ordinary grinding is larger than that in ultrasonic grinding with the same grinding conditions. The influences of multi-frequency on the residual stress are studied.

TEM investigations of surface residual stress relaxation in A12O3 and Al2O3-SiC nanocomposite

1994 ◽  
Vol 52 ◽  
pp. 628-629
Author(s):  
J. Fang ◽  
H. M. Chan ◽  
M. P. Harmer
Keyword(s):  
Residual Stress ◽  
Single Phase ◽  
Stress Relief ◽  
Stress Recovery ◽  
Surface Residual Stress ◽  
Microscopic Mechanism ◽  
Sic Particles ◽  
Annealing Procedure ◽  
The Difference ◽  
Nano Size

It was Niihara et al. who first discovered that the fracture strength of Al2O3 can be increased by incorporating as little as 5 vol.% of nano-size SiC particles (>1000 MPa), and that the strength would be improved further by a simple annealing procedure (>1500 MPa). This discovery has stimulated intense interest on Al2O3/SiC nanocomposites. Recent indentation studies by Fang et al. have shown that residual stress relief was more difficult in the nanocomposite than in pure Al2O3. In the present work, TEM was employed to investigate the microscopic mechanism(s) for the difference in the residual stress recovery in these two materials.Bulk samples of hot-pressed single phase Al2O3, and Al2O3 containing 5 vol.% 0.15 μm SiC particles were simultaneously polished with 15 μm diamond compound. Each sample was cut into two pieces, one of which was subsequently annealed at 1300° for 2 hours in flowing argon. Disks of 3 mm in diameter were cut from bulk samples.

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