scholarly journals Effect of Deformation Heating on Microstructure Evolution During Hot Forging of Ti-6Al-4V

Author(s):  
Mykola Kulakov ◽  
Salaheddin Rahimi ◽  
S. Lee Semiatin

AbstractThe effect of deformation heating on microstructure evolution during hot forging of Ti-6Al-4V was established. For this purpose, right-circular cylinders of Ti-6Al-4V with an equiaxed-α preform microstructure were preheated to a temperature between 1148 K (875 °C) and 1223 K (950 °C), and compressed to a 60-pct. height reduction in a screw press, yielding average true strain rates of ~ 5 to 20 s−1. Thermocouple measurements and corroborating finite-element-method (FEM) simulations quantified substantial deformation-heating-induced temperature increases. For all preheat temperatures, the heating transient led to an exposure above the equilibriumβ transus temperature. Despite such temperature excursions, the volume fraction of equiaxed primary α in each forged billet was only slightly lower than that in the corresponding preheated condition. The source of such observations was rationalized on the basis of the (hypothesized) solute-concentration fields that develop during the heating and cooling transients experienced in high-rate deformation processing.

2018 ◽  
Vol 385 ◽  
pp. 449-454 ◽  
Author(s):  
Artem Alimov ◽  
Dmitry Zabelyan ◽  
Igor Burlakov ◽  
Igor Korotkov ◽  
Yuri Gladkov

Finite element method is the most powerful tool for development and optimization of the metal forming processes. Analysis of titanium alloy critical parts should include the prediction of microstructure since their mechanical and technological properties essentially depend on the type and parameters of the microstructure. The technological process of parts production for aerospace applications is multi-operational and consists of deformation, heating and cooling stages. Therefore, it is necessary to simulate the microstructure evolution to obtain high quality parts. In presented paper FE simulation coupled with microstructure evolution during hot forging of TC11 titanium alloy has been performed by QForm FEM code. Constitutive relationships, friction conditions and microstructure evolution model have been established using the experiments. The kinetics of phase transformations has been described by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) phenomenological model. The approach is illustrated by industrial case study that proved its practical applicability and economic advantages for technology development of titanium alloy critical parts.


2013 ◽  
Vol 652-654 ◽  
pp. 923-928 ◽  
Author(s):  
Peng Tian ◽  
Zhi Yong Zhong ◽  
Wei Jun Hui ◽  
Rui Guo Bai ◽  
Xing Li Zhang

Uniaxial hot compression simulation experiment at 700°C with different true strain was carried out to study the microstructure evolution of medium carbon steel, the predominant mechanism on the cementite softening has been explored, the experimental results show that the volume fraction of deformation induced ferrite (DIF) increased with increasing true strain and even exceeds the equilibrium content. With the increase of DIF, more and more carbon atoms congregated in the boundaries such as the interface of DIF and the interphase of DIF/deformation austenite. Carbon congregation provides the right carbon content and the optimized microstructure for divorced decomposition during the process of controlled cooling. Therefore spherical or rod-like cementite and degenerated pearlite can be obtained.


2014 ◽  
Vol 783-786 ◽  
pp. 831-836 ◽  
Author(s):  
Alla Kipelova ◽  
Marina Odnobokova ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev

The formation of nanocrystalline structure in a 304-type austenitic stainless steel during multidirectional forging (MDF) at room temperature was investigated. Initial coarse austenite grains with an average size of 50 μm were refined to about 80 nm by martensitic transformation during MDF to a total true strain of 2 and remained unchanged upon further deformation up to a strain of 4. The volume fraction of martensite achieved ~0.9 after forging to a strain of 1.6. The MDF at room temperature was accompanied by a significant hardening of the 304-type steel. The microhardness and the flow stress increased during forging and approached their saturations on the levels of about 5 GPa and 1.7 GPa, respectively, after total true strain of 2. The structural mechanisms responsible for microstructure evolution during severe deformation are discussed.


2013 ◽  
Vol 275-277 ◽  
pp. 1833-1837
Author(s):  
Ke Lu Wang ◽  
Shi Qiang Lu ◽  
Xin Li ◽  
Xian Juan Dong

A Johnson-Mehl-Avrami-Kolmogorov (JMAK)-model was established for dynamic recrystallization in hot deformation process of 52100 steel. The effects of hot deformation temperature, true strain and strain rate on the microstructural evolution of the steel were physically studied by using Gleeble-1500 thermo-mechanical simulator and the experimental results were used for validation of the JMAK-model. Through simulation and experiment, it is found that the predicted results of DRX volume fraction, DRX grain size and average grain size are in good agreement with the experimental ones.


1989 ◽  
Vol 24 (2) ◽  
pp. 599-608 ◽  
Author(s):  
Vincent K. S. Choo ◽  
Per G. Reinhall ◽  
Saeid Ghassaei

2014 ◽  
Vol 49 (6) ◽  
pp. 666-672 ◽  
Author(s):  
Vl. Vas. Balandin ◽  
Vl. Vl. Balandin ◽  
A. M. Bragov ◽  
L. A. Igumnov ◽  
A. Yu. Konstantinov ◽  
...  

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 510 ◽  
Author(s):  
Zhi Jia ◽  
Zexi Gao ◽  
Jinjin Ji ◽  
Dexue Liu ◽  
Tingbiao Guo ◽  
...  

High-temperature compression and electron backscatter diffraction (EBSD) techniques were used in a systematic investigation of the dynamic recrystallization (DRX) behavior and texture evolution of the Inconel625 alloy. The true stress–true strain curves and the constitutive equation of Inconel625 were obtained at temperatures ranging from 900 to 1200 °C and strain rates of 10, 1, 0.1, and 0.01 s−1. The adiabatic heating effect was observed during the hot compression process. At a high strain rate, as the temperature increased, the grains initially refined and then grew, and the proportion of high-angle grain boundaries increased. The volume fraction of the dynamic recrystallization increased. Most of the grains were randomly distributed and the proportion of recrystallized texture components first increased and then decreased. Complete dynamic recrystallization occurred at 1100 °C, where the recrystallized volume fraction and the random distribution ratios of grains reached a maximum. This study indicated that the dynamic recrystallization mechanism of the Inconel625 alloy at a high strain rate included continuous dynamic recrystallization with subgrain merging and rotation, and discontinuous dynamic recrystallization with bulging grain boundary induced by twinning. The latter mechanism was less dominant.


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