scholarly journals Vibration welding of components with angled areas in the direction of vibration

2020 ◽  
Vol 64 (11) ◽  
pp. 1843-1853
Author(s):  
Sascha Vogtschmidt ◽  
Isabel Fiebig ◽  
Volker Schoeppner

Abstract Conventional manufacturing processes for plastic products, such as injection molding or extrusion, often limit the achievable component geometries. Therefore, it is necessary to join components in order to generate highly complex geometries. Vibration welding is one way of joining components. This process is frequently used and is characterized by short cycle times, high energy efficiency, and the possibility of joining large components. In vibration welding, plastic components are heated by an oscillating friction movement of the joining surfaces, then plasticized and subsequently welded together. The joining of three-dimensional seam geometries is therefore a challenge for vibration welding, as the components can be lifted off by the linear movement and the surfaces do not plasticize sufficiently. Previous investigations have shown that angles of up to 20° can be welded in the direction of vibration, but that the deviation from the plane considerably reduces the weld strength. In order to weld three-dimensional weld seam geometries with short cycle times and simultaneously achieve a high weld seam strength, a process is being developed which is intended to extend the design freedom in vibration welding.

2016 ◽  
Vol 36 (6) ◽  
pp. 583-588
Author(s):  
Christian Hopmann ◽  
Jonathan Martens

Abstract To make functional surface effects on plastic components usable on an industrial scale, new processes have to be developed. The in-mould graining (IMG) process is a variant of the thermoforming enabling the manufacture of micro-structures. One advantage of the IMG process is that the surface structure is formed to the final shape of the part. Recent investigations show that the forming accuracy of a flat mould can be extended by applying a variothermal mould heating in the IMG process. As high mould temperatures lead to high forming accuracies but also increase the cycle time of the process, a conflict of interests follows. In this paper, it is investigated to what extent high moulding accuracies can be achieved to form three-dimensional parts by using the IMG process extended by a variothermal mould heating. The results show that forming accuracies of micro-scaled structures of >90% can be reached on the bottom and the side walls of a cup-shaped mould. To address the conflict of interests between high moulding accuracy and long cycle times, the influence of the mould temperature is investigated in detail. To analyse the micro-forming behaviour of the processed material, analyses of the rheological behaviour with a rotational rheometer are carried out.


2000 ◽  
Vol 15 (15) ◽  
pp. 2269-2288
Author(s):  
SANATAN DIGAL ◽  
RAJARSHI RAY ◽  
SUPRATIM SENGUPTA ◽  
AJIT M. SRIVASTAVA

We demonstrate the possibility of forming a single, large domain of disoriented chiral condensate (DCC) in a heavy-ion collision. In our scenario, rapid initial heating of the parton system provides a driving force for the chiral field, moving it away from the true vacuum and forcing it to go to the opposite point on the vacuum manifold. This converts the entire hot region into a single DCC domain. Subsequent rolling down of the chiral field to its true vacuum will then lead to emission of a large number of (approximately) coherent pions. The requirement of suppression of thermal fluctuations to maintain the (approximate) coherence of such a large DCC domain, favors three-dimensional expansion of the plasma over the longitudinal expansion even at very early stages of evolution. This also constrains the maximum temperature of the system to lie within a window. We roughly estimate this window to be about 200–400 MeV. These results lead us to predict that extremely high energy collisions of very small nuclei (possibly hadrons) are better suited for observing signatures of a large DCC. Another possibility is to focus on peripheral collisions of heavy nuclei.


2020 ◽  
Vol 15 (S359) ◽  
pp. 178-179
Author(s):  
Saqib Hussain ◽  
Rafael Alves Batista ◽  
Elisabete Maria de Gouveia Dal Pino ◽  
Klaus Dolag

AbstractWe present results of the propagation of high-energy cosmic rays (CRs) and their secondaries in the intracluster medium (ICM). To this end, we employ three-dimensional cosmological magnetohydrodynamical simulations of the turbulent intergalactic medium to explore the propagation of CRs with energies between 1014 and 1019 eV. We study the interaction of test particles with this environment considering all relevant electromagnetic, photohadronic, photonuclear, and hadronuclear processes. Finally, we discuss the consequences of the confinement of high-energy CRs in clusters for the production of gamma rays and neutrinos.


1994 ◽  
Vol 373 ◽  
Author(s):  
Roger E. Stoller

AbstractA series of high-energy, up to 20 keV, displacement cascades in iron have been investigated for times up to 200 ps at 100 K using the method of molecular dynamics simulation. Thesimulations were carried out using the MOLDY code and a modified version of the many-bodyinteratomic potential developed by Finnis and Sinclair. The paper focuses on those results obtained at the highest energies, 10 and 20 keV. The results indicate that the fraction of the Frenkel pairs surviving in-cascade recombination remains fairly high in iron and that the fraction of the surviving point defects that cluster is lower than in materials such as copper. In particular, vacancy clustering appears to be inhibited in iron. Some of the interstitial clusters were observed to exhibit an unexpectedly complex, three-dimensional morphology. The observations are discussed in terms of their relevance to microstructural evolution and mechanical property changes in irradiated iron-based alloys.


2017 ◽  
Vol 50 (3) ◽  
pp. 830-839 ◽  
Author(s):  
S. M. Suturin ◽  
V. V. Fedorov ◽  
A. M. Korovin ◽  
N. S. Sokolov ◽  
A. V. Nashchekin ◽  
...  

The development of growth techniques aimed at the fabrication of nanoscale heterostructures with layers of ferroic 3dmetals on semiconductor substrates is very important for their potential usage in magnetic media recording applications. A structural study is presented of single-crystal nickel island ensembles grown epitaxially on top of CaF2/Si insulator-on-semiconductor heteroepitaxial substrates with (111), (110) and (001) fluorite surface orientations. The CaF2buffer layer in the studied multilayer system prevents the formation of nickel silicide, guides the nucleation of nickel islands and serves as an insulating layer in a potential tunneling spin injection device. The present study, employing both direct-space and reciprocal-space techniques, is a continuation of earlier research on ferromagnetic 3dtransition metals grown epitaxially on non-magnetic and magnetically ordered fluorides. It is demonstrated that arrays of stand-alone faceted nickel islands with a face-centered cubic lattice can be grown controllably on CaF2surfaces of (111), (110) and (001) orientations. The proposed two-stage nickel growth technique employs deposition of a thin seeding layer at low temperature followed by formation of the islands at high temperature. The application of an advanced three-dimensional mapping technique exploiting reflection high-energy electron diffraction (RHEED) has proved that the nickel islands tend to inherit the lattice orientation of the underlying fluorite layer, though they exhibit a certain amount of {111} twinning. As shown by scanning electron microscopy, grazing-incidence X-ray diffraction (GIXD) and grazing-incidence small-angle X-ray scattering (GISAXS), the islands are of similar shape, being faceted with {111} and {100} planes. The results obtained are compared with those from earlier studies of Co/CaF2epitaxial nanoparticles, with special attention paid to the peculiarities related to the differences in lattice structure of the deposited metals: the dual-phase hexagonal close-packed/face-centered cubic lattice structure of cobalt as opposed to the single-phase face-centered cubic lattice structure of nickel.


2018 ◽  
Vol 74 (5) ◽  
pp. 425-446 ◽  
Author(s):  
Ashley Nicole Bucsek ◽  
Darren Dale ◽  
Jun Young Peter Ko ◽  
Yuriy Chumlyakov ◽  
Aaron Paul Stebner

Modern X-ray diffraction techniques are now allowing researchers to collect long-desired experimental verification data sets that are in situ, three-dimensional, on the same length scales as critical microstructures, and using bulk samples. These techniques need to be adapted for advanced material systems that undergo combinations of phase transformation, twinning and plasticity. One particular challenge addressed in this article is direct analysis of martensite phases in far-field high-energy diffraction microscopy experiments. Specifically, an algorithmic forward model approach is presented to analyze phase transformation and twinning data sets of shape memory alloys. In the present implementation of the algorithm, the crystallographic theory of martensite (CTM) is used to predict possible martensite microstructures (i.e. martensite orientations, twin mode, habit plane, twin plane and twin phase fractions) that could form from the parent austenite structure. This approach is successfully demonstrated on three single- and near-single-crystal NiTi samples where the fundamental assumptions of the CTM are not upheld. That is, the samples have elastically strained lattices, inclusions, precipitates, subgrains, R-phase transformation and/or are not an infinite plate. The results indicate that the CTM still provides structural solutions that match the experiments. However, the widely accepted maximum work criterion for predicting which solution of the CTM should be preferred by the material does not work in these cases. Hence, a more accurate model that can simulate these additional structural complexities can be used within the algorithm in the future to improve its performance for non-ideal materials.


2012 ◽  
Vol 08 ◽  
pp. 307-310
Author(s):  
C. BIGONGIARI

ANTARES is the first undersea neutrino detector ever built and presently the neutrino telescope with the largest effective area operating in the Northern Hemisphere. A three-dimensional array of photomultiplier tubes detects the Cherenkov light induced by the muons produced in the interaction of high energy neutrinos with the matter surrounding the detector. The detection of astronomical neutrino sources is one of the main goals of ANTARES. The search for point-like neutrino sources with the ANTARES telescope is described and the preliminary results obtained with data collected from 2007 to 2010 are shown. No cosmic neutrino source has been observed and neutrino flux upper limits have been calculated for the most promising source candidates.


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