scholarly journals Effects of particle size, bimodality and heat treatment on mechanical properties of pumice reinforced aluminum syntactic foams produced by cold chamber die casting

China Foundry ◽  
2021 ◽  
Vol 18 (6) ◽  
pp. 529-540
Author(s):  
Çağın Bolat ◽  
İsmail Cem Akgün ◽  
Ali Gökşenli
2013 ◽  
Vol 690-693 ◽  
pp. 44-48
Author(s):  
Feng Wang ◽  
Zhi Wang ◽  
Zheng Liu ◽  
Ping Li Mao

In this paper, developed a non-aluminum die casting magnesium alloys were studied based on Mg-xGd-Y-Zr(x=6, 8, 12 wt.%)alloys in cold chamber press. The microstructures and mechanical properties of die casting GWK alloys have been investigated using OM, SEM, XRD, EDS and mechanical property test. The experimental results show that with increasing Gd content of Mg-xGd-Y-Zr alloys, the tensile strength increase, but elongation decrease. In particular, die casting GWK alloys after short-term and low-temperature solid solution treatment (T4) have a small variation in grain size and more uniform microstructures, and the second phases distribute at the grain boundaries in form of discontinuous rod shape or granule shape, which result in an obvious improvement in tensile mechanical properties of alloys. The Mg-12Gd-3Y-0.5Zr die casting alloy exhibit maximum tensile strength after solution heat treatment, and the value is 269MPa at room temperature. The effect of solution heat treatment on die casting Mg-xGd-Y-Zr alloys was also discussed.


2018 ◽  
Vol 275 ◽  
pp. 89-99
Author(s):  
Przemysław Snopiński ◽  
Tomasz Tański

This study evaluated the effect of a heat treatment on the potential application of AlMg5Si2Mn die casting alloy as a substitute for wrought aluminium alloy products. The proposed heat treatment was intended to increase the workability of the AlMg5Si2Mn alloy, which is typically not malleable due to the presence of interconnected brittle phases. By disintegrating interconnected eutectic Mg2Si phases into fragmented particles and dissolving Mg-rich phases the workability was increased. Subsequently, heat treated samples were subjected to high-pressure torsion process. The microstructure of the heat treated and deformed samples were characterized using light and electron microscope. Hardness measurements were used to investigate the influence the number of HPT revolutions on mechanical properties.


2011 ◽  
Vol 321 ◽  
pp. 7-10 ◽  
Author(s):  
Zhuo Chen ◽  
Zhi Xiong Huang ◽  
Yan Qin ◽  
Min Xian Shi ◽  
Qi Lin Mei ◽  
...  

In this work, syntactic foams made of microballoons having same wall thickness ratio but with different particle size was prepared. Microballoons of three size distribution ranges were selected .The property of the syntactic foams were studied by quasi-static compression test. The experimental results show the microballoons size doesn’t influent the mechanical properties of the syntactic foam significantly. The failure mode of the syntactic foams was also studied in this work.


RSC Advances ◽  
2015 ◽  
Vol 5 (63) ◽  
pp. 50919-50928 ◽  
Author(s):  
Xiudi Li ◽  
Ming Zhu ◽  
Xuemei Tang ◽  
Qingjie Zhang ◽  
Xiaoping Yang ◽  
...  

The introduction of hollow carbon microspheres at different content and particle size led to various impacts on the physical and mechanical properties of epoxy syntactic foams due to the diversity in the interfacial interactions and microstructure.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1805
Author(s):  
Ho-Jung Kang ◽  
Ho-Sung Jang ◽  
Seong-Hyo Oh ◽  
Pil-Hwan Yoon ◽  
Gyu-Heun Lee ◽  
...  

With the rise in the demand for eco-friendly and electric vehicles, welding and heat treatment are becoming very important to meet the necessary weight reduction, complexity, and high functionality of die castings. Pore-free (PF) die casting is an effective process that enables heat treatment and welding due to low gas porosities. Indeed, this process affords castings of low gas porosity, similar to those attained by high-vacuum die casting. In this study, we compared the gas porosities of different castings fabricated by PF die casting using varied injected oxygen amounts. The castings were all subjected to T6 heat treatment and analyzed by computed tomography (CT) to compare their microstructure and mechanical properties before and after T6 heat treatment. The results revealed that with the increasing injected oxygen amount, the gas porosity of the specimens decreased while their mechanical properties increased. In particular, the gas porosity was the lowest at 1.26 L. Moreover, the 1.26 L specimen displayed the best tensile strength, yield strength, and elongation results. Finally, Weibull distribution analysis revealed that the tensile strength and elongation repeatability and reproducibility increased with increasing injected oxygen amount.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 832-837 ◽  
Author(s):  
YULEI XU ◽  
KUI ZHANG ◽  
XINGGANG LI ◽  
KANG ZHANG ◽  
JIAN LEI ◽  
...  

An aim of the experiments is to study alloying techniques of dollop-like MM , as-cast and extruded Mg - MM master alloy in die casting AZ91D magnesium alloy at conventional cold chamber die casting temperature. The as-cast AZ 91 D -1.2 wt % MM alloys were prepared and MM was added by different way at 720°C. The results showed that the efficiency of alloying achieved less than 50% within 30 min when dollop-like MM was added. When MM was added by as-cast and extruded Mg -21 wt % MM master alloy, the efficiency of alloying was improved significantly. The microstructure and analytical studies were carried out using optical microscopy and differential scanning calrimetry (DSC). Testing results showed the Mg - MM master alloy could melt easily down at die casting temperature because Mg - RE phases with lower melting point were formed. The grain refining efficiency of the master alloy was improved by extrusion. The improvement could be attributed to the decrease in Mg - RE particle size and increase in the number of nucleating sizes for Mg . Then die-casting AZ 91 D -0.44 wt % MM test bars were produced with addition of extruded Mg -21 wt % MM master alloy and the efficiency of alloying was around 80%.


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