Use of load path dependent material fracture toughness values (WPS) in the safety analysis of RPV stade

1986 ◽  
Vol 94 (3) ◽  
pp. 233-239 ◽  
Author(s):  
T. Hollstein ◽  
J.G. Blauel ◽  
R. Kienzler ◽  
G. Nagel
2013 ◽  
Vol 634-638 ◽  
pp. 2808-2812
Author(s):  
Zhu Feng Sun ◽  
Ling Yun Xie

Explored the influence of pore structure of foam metal material on mechanical behavior of fracture. Discuss fracture toughness of several different micro geometric structure of foam metal material with finite element method. The author's calculations showed, microstructure and loading mode has an important effect on the fracture toughness of the foam metal material. due to ignoring the effects of cell structure on the mechanical properties of materials, the classic fracture toughness criterion -crack tip opening displacement (COD) is incomplete, it would be more efficient to take opening displacement change rate of the crack-tip as the parameter to characteristic the metallic foam material fracture toughness.


Author(s):  
T. Turkalj ◽  
S. Cravero ◽  
M. Valdez ◽  
F. Arroyo ◽  
Ph. Darcis

Abstract Large diameter Sour Service Pipelines are designed for the safe and efficient transportation of production fluids containing H2S. This service condition exposes the pipe to hydrogen embrittlement mechanisms and demands a material with high Sulfide Stress Cracking (SSC) resistance, and thus, a high fracture toughness in a representative sour environment. Engineering Critical Assessment (ECA) procedures are usually employed to determine the suitability of a pipeline design, These procedures require the correct determination of the material fracture mechanical properties. Although Method D of NACE TM0177_16 [1] using DCB specimens is the currently recognized testing methodology to evaluate SSC pipe performance, other type of tests could be employed for the purpose of an ECA. In the present paper, a fracture mechanics experimental program in sour environment is presented. Parent Pipe and Weld Material of Longitudinal Submerged Arc Welded (LSAW) large diameter pipes in H2S were studied. Fracture Toughness Parameters, such K-limit from standard DCB tests and K-threshold from Single Edge Notch Tension (SENT) specimens under constant loading, are compared and discussed. Furthermore, the fracture toughness values obtained from SENT specimens in sour environment are used to estimate the burst pressure using an ECA procedure.


2019 ◽  
Vol 795 ◽  
pp. 165-171
Author(s):  
Wu Lin Wang ◽  
Du Wei Wang ◽  
Kai Shu Guan

Fracture toughness empirical correlation between SPT(Small Punch Test) with non-crack sample and standard fracture toughness test has been established in recent years. In order to compensate the imperfection of empirical correlation, such as absence theoretical basis, poor repeatability and universality, in this paper, an O-type pre-cracked sample was adopted to evaluate fracture toughness. The mechanical model of the sample is in compliance with plane strain condition in the direction of crack propagation. In this paper a determination procedure was studied and established, and the J-integral of steel Q345R was calculated using the procedure.


2010 ◽  
Vol 446 ◽  
pp. 11-21
Author(s):  
Viorel Goanta ◽  
Marian Mares

In order to determine the fracture toughness of the materials presenting high hardness values in the superficial layers, the Vickers micro-indentation was imposed as a reliable procedure. That method became attractive because of the relative simplicity of the experimental technique and because of its low cost. There are several calculus relationships that could be applied using the data provided by that method, in order to determine the material fracture toughness. The determination of fracture toughness using the Vickers indentation method is based on the analysis of radial cracks propagation, from the corners of the indentation trace. The length of these cracks is connected with the material fracture toughness, on the basis of some semi-empirical calculus relations that are taking into account the indentation load and some physical characteristics of the test material, as Young’s modulus and Poisson’s coefficient. In the present paper, fracture toughness was determined on a series of ceramic samples, made of the same material, but with different geometrical shapes and obtained by applying different technological procedures. The influence of some technological parameters on the fracture toughness was evaluated. The material fracture toughness was determined, into the vicinity of the propagated cracks (in a sample that could be a final product), on an area with a specified geometric contour. As a preliminary stage, a step by step FEM analysis was made, into the Vickers indentation material region, for different values of indentation load. In this manner, it was proved that the maximum stress value, on the perpendicular direction, as related to the crack diagonal plane, is always located at the peak of the indentation trace, and that is the effective start-point of cracking, for this type of indentation.


Author(s):  
Marius Gintalas ◽  
Robert A. Ainsworth

The paper presents T-stress solutions developed to characterize constraint levels in large-scale cracked pipes and elbows. Stress intensity factor, KI, solutions for pipes and elbows are normalised by material fracture toughness to define the Kr parameter in fitness-for-service procedures, such as R6. Adding knowledge on levels of T-stress allows more advanced analysis through a normalised constraint parameter βT. The paper presents analyses for 6 pipes and 8 elbows. Values of the normalised constraint parameter βT are calculated for each pipe and elbow at the experimentally measured crack initiation point. Comparison of constraint levels in the pipes and elbows with those in various types of fracture toughness specimen are used to predict the initiation loads using the R6 method and to provide guidelines for transferability.


Author(s):  
Guohua Chen ◽  
Bonuan Chen

Based on the typical in-service high pressure vessels made of PCrNi3MoVA for producing synthetic crystal, a systematic technology of material fracture toughness estimation, structural integrity assessment, and life extension is carried out for the in-service equipment with the following aspects: macroscopically and microscopically analyzing, the tests including KIC, AKV, FATT (50%), the predicting method of fracture, system safety assessment, and the life extension technology. Some practical conclusions can be obtained from the test and analysis as follows: The main failure factors for this kind of high pressure vessels include heat treatment processes, temper brittleness, and stress corrosion; It is found that the value of FATT (50%) increased very significantly; The comparison between the test results and the predicted results of the value of KIC is also performed, and it is shown that the value of KIC of in-service equipment can be estimated by the formula presented by Barsom-Rolfe or in API 579 with the value of AKV, The test temperature is recommended at least to reach 25 C (or room temperature) for the repaired vessels; The life extension technologies are put forward for this kind of in-service super-high pressure vessels.


1974 ◽  
Vol 96 (1) ◽  
pp. 20-24
Author(s):  
R. W. Nichols

This paper reviews some of the recent developments in the use of fracture mechanics to define the acceptable sizes and shapes of flaws in single-wall steel pressure vessels. The results of such appraisals are being incorporated in standard specifications and codes, for example in ASME and UK proposals. These steps make towards a worthwhile improvement in assessed reliability, and put in perspective particularly the considerable tolerance for porosity and slag inclusion flaws. Even so, for cracklike defects there are uncertainties still left after making such an analysis: these can be reduced by devoting sufficient attention to quality control of material fracture toughness, fabrication routes and inspection methods. The choice of materials of high intrinsic fracture toughness and low sensitivity to fabrication and process is of great importance. From the nondestructive examination side, reliability and certainty of reporting are more important than sensitivity, putting the emphasis on automated recording techniques and on overall inspection tools such as acoustic emission. Attention to these aspects must be given when considering permissible design stresses and permissible stress concentration levels.


Author(s):  
Elisabeth Keim ◽  
Reinhard Langer ◽  
Hilmar Schnabel ◽  
Reinhard Bartsch

The recently initiated German project CARISMA (Crack Initiation and Arrest of Irradiated Steel Materials) will create a data base on pre-irradiated original materials of the four generations of German nuclear pressurized water reactors, which allows the examination of the consequences if the Master Curve instead of the RTNDT concept is applied. Several original materials of the four generations of German nuclear power plants (typical for KWO, KKS - Biblis A, Biblis B, KKU - KKG, KWG, KKP2, KBR - KKE, KK12, GKN2) will be investigated. They have been irradiated in six large scale irradiation capsules in a German research reactor (the VAK plant) at corresponding plant conditions. The capsules contain regular tensile and Charpy impact specimens as well as Pellini and fracture toughness wedge opening load specimens up to a specimen thickness of 100 mm. The first fracture toughness tests have been performed on a weld metal NiCrMo1 UP(mod.)/LW320, LW340 (1. generation, lower bound of the weld materials)—with a fluence Φ = 2,12E19 cm−2 (E > 1 MeV). This weld has a Cu-content of 0.22 wgt.% and it was therefore supposed to show a large transition temperature shift. Some fracture toughness tests in the irradiated material condition were already available and during this project four 100 mm thick wedge opening load (WOL) specimens were tested. At one of the specimens brittle failure could not be achieved during the test, because the load capacity of the test machine was exceeded. Therefore the specimen was loaded by a load-unload-cool-fracture load path to demonstrate the warm pre-stress effect of this highly irradiated specimen. At the final fracture of the specimen at a lower temperature, the failure load was significantly higher than the original one (factor 3 higher), which clearly indicates that the benefit of warm pre-stressing will not be eroded with irradiation.


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