Prediction of Archard's wear coefficient for metallic sliding friction assuming a low cycle fatigue wear mechanism

Wear ◽  
1986 ◽  
Vol 111 (3) ◽  
pp. 275-288 ◽  
Author(s):  
J.M. Challen ◽  
P.L.B. Oxley ◽  
B.S. Hockenhull
2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Yiran Wang ◽  
Yimin Gao ◽  
Jun Takahashi ◽  
Yi Wan ◽  
Yunqian Zhang ◽  
...  

Abstract The rapid development of high-speed railways necessitates the development of new materials for switch slide baseplates. In this study, a Cu–Ni–graphite composite, containing 1 wt% to 6 wt% graphite and prepared by powder metallurgy, was used as a potential material. Pin-on-disk wear tests were conducted to measure the sliding friction of the Cu–Ni–graphite composite against U75 V steel. The results showed that the friction coefficients gradually decreased when the graphite content in the composite ranged from 1 wt% to 4 wt% in the composite. When the graphite content was 4 wt%, the friction coefficient reached the minimum value (0.153). When the graphite content was low (1 wt% to 4 wt%), the primary wear mechanism was microcutting. An increased graphite content facilitated the generation of lubricating films and decreased the wear damage. As the graphite content increased from 4 wt% to 6 wt%, the friction coefficients also increased. The variation in the wear volume rate had the same tendency as the friction coefficient. When the graphite content exceeded 4 wt%, the primary wear mechanism was delamination and fatigue wear. Due to the tendency to form cracks on the subsurface and the plentiful generation of the spalled pits, the graphite fragments could not completely form lubricating films but separated as wear debris. The lubricating films existing on the U75 V steel were in proportion to the graphite content in the composite. The wear weight loss of the U75 V steel exhibited a reduction with increasing graphite content.


1993 ◽  
Vol 60 (1) ◽  
pp. 85-92 ◽  
Author(s):  
B. S. Hockenhull ◽  
E. M. Kopalinsky ◽  
P. L. B. Oxley

The frictional force when a hard surface slides over a relatively soft one is explained as the force needed to push waves of plastically deformed material along the soft surface ahead of asperities on the hard one. Using plastic strain increments determined from the wave model and assuming that wear occurs as a result of low-cycle fatigue, predictions are made of wear which take account of the surface roughness and lubrication conditions and a comparison is made with experimental results. Metallographic results are given which support the assumption that low cycle fatigue is important in causing surface damage and hence wear. These results also show that ironing of the surface by the passage of waves leads to surface damage and wear. It is concluded that in future work account will have to be taken of both low-cycle fatigue and ironing in making wear predictions.


2011 ◽  
Vol 399-401 ◽  
pp. 1063-1066
Author(s):  
Wei Tian ◽  
Fa Qin Xie ◽  
Xiao Fei Yao ◽  
Xue Hui Zhao

The wear property of TC4 alloy is focus of discussion for its being used in high strengthen and corrosion resistant of tubing material. In the present paper, the wear properties of TC4 alloy and G3 alloy tubing steel are investigated comparatively, the differences and similarities of the weight loss rate of wear, wear coefficient and topography of wear mark by the wear test and the topography analysis are analyzed, and then the wear mechanism is discussed. The result shows that the topography of wear mark of TC4 alloy is furrow morphology, but that of G3 alloy tubing steel is pit morphology. The wear resistant of G3 alloy tubing steel is obviously more excellent than that of TC4 alloy. The wear mechanism of TC4 alloy is exfoliation wear, adhesive wear and fatigue wear, and that of G3 alloy tubing steel is exfoliation wear and abrasive wear.


2013 ◽  
Vol 51 (5) ◽  
pp. 325-332 ◽  
Author(s):  
Sung Hyuk Park ◽  
Seong-Gu Hong ◽  
Chong Soo Lee ◽  
Ha Sik Kim

1978 ◽  
Vol 27 (292) ◽  
pp. 99-103 ◽  
Author(s):  
Kiyoshi KITA ◽  
Masanori KIYOSHIGE ◽  
Masatake TOMINAGA ◽  
Junzo FUJIOKA

2020 ◽  
Vol 86 (12) ◽  
pp. 46-53
Author(s):  
M. M. Gadenin

The goal of the study is determination of the regularities of changes in cyclic strains and related deformation diagrams attributed to the existence of time dwells in the loading modes and imposition of additional variable stresses on them. Analysis of the obtained experimental data on the kinetics of cyclic elastoplastic deformation diagrams and their parameters revealed that in contrast to regular cyclic loading (equal in stresses), additional deformations of static and dynamic creep are developed. The results of the studys are especially relevant for assessing the cyclic strength of unique extremely loaded objects of technology, including nuclear power equipment, units of aviation and space systems, etc. The experiments were carried out on the samples of austenitic stainless steel under low-cycle loading and high temperatures of testing. Static and dynamic creep deformations arising under those loading conditions promote an increase in the range of cyclic plastic strain in each loading cycle and also stimulate an increase in the range of elastoplastic strain due to active cyclic deformation. At the same time the existence of dwells on extrema of stresses in cycles without imposition of additional variable stresses on them most strongly affects the growth of plastic strain ranges in cycles. Imposition of additional variable stresses on dwells also results in the development of creep strains, but their growth turns out to be somewhat less than in the presence of dwells without stresses imposed. The diagrams of cyclic deformation obtained in the experiments are approximated by power dependences, their kinetics being described in terms of the number of loading cycles using corresponding temperature-time functions. At the same time, it is shown that increase in the cyclic plastic deformation for cycles with dwells and imposition of additional variable stresses on them decreases low cycle fatigue life compared to regular loading without dwells at the same stress amplitudes, moreover, the higher the values of static and dynamic creep, the greater decrease in low-cycle fatigue life. This conclusion results from experimental data and analysis of conditions of damage accumulation for the considered forms of the loading cycle using the deformation criterion of reaching the limit state leading to fracture.


2020 ◽  
Vol 86 (10) ◽  
pp. 46-55
Author(s):  
S. I. Eleonsky ◽  
Yu. G. Matvienko ◽  
V. S. Pisarev ◽  
A. V. Chernov

A new destructive method for quantitative determination of the damage accumulation in the vicinity of a stress concentrator has been proposed and verified. Increase of damage degree in local area with a high level of the strain gradient was achieved through preliminary low-cycle pull-push loading of plane specimens with central open holes. The above procedure is performed for three programs at the same stress range (333.3 MPa) and different stress ratio values 0.33, – 0.66 and – 1.0, and vice versa for two programs at the same stress ratio – 0.33 and different stress range 333.3 and 233.3 MPa. This process offers a set of the objects to be considered with different degree of accumulated fatigue damages. The key point of the developed approach consists in the fact that plane specimens with open holes are tested under real operation conditions without a preliminary notching of the specimen initiating the fatigue crack growth. The measured parameters necessary for a quantitative description of the damage accumulation process were obtained by removing the local volume of the material in the form of a sequence of narrow notches at a constant level of external tensile stress. External load can be considered an amplifier enhancing a useful signal responsible for revealing the material damage. The notch is intended for assessing the level of fatigue damage, just as probe holes are used to release residual stress energy in the hole drilling method. Measurements of the deformation response caused by local removing of the material are carried out by electronic speckle-pattern interferometry at different stages of low-cycle fatigue. The transition from measured in-plane displacements to the values of the stress intensity factor (SIF) and the T-stress was carried out on the basis of the relations of linear fracture mechanics. It was shown that the normalized dependences of the stress intensity factor on the durability percentage for the first notch (constructed for four programs of cyclic loading with different parameters), reflect the effect of the stress ratio and stress range of the loading cycle on the rate of damage accumulation. The data were used to obtain the explicit form of the damage accumulation function that quantitatively describes damage accumulation process. The functions were constructed for different stress ratios and stress ranges.


2004 ◽  
Vol 46 (10) ◽  
pp. 531-533
Author(s):  
Yasuhiro Aoki ◽  
Mikiya Arai ◽  
Hao Zhou ◽  
Yoshikazu Ro ◽  
Hiroshi Harada

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