Assessment of corrosion protection methods for reinforced concrete

Author(s):  
Ana María Aguirre-Guerrero ◽  
Ruby Mejía de Gutiérrez
2018 ◽  
Vol 47 (4) ◽  
pp. 350-359 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Mostafa G. Mohamed ◽  
Reham H. Tammam ◽  
Mohamed R. Mabrouk

Purpose This study aims to apply novel anticorrosive pigments containing silica fume-phosphates (Si-Ph), which were prepared using core-shell technique by covering 80-90 per cent silica fume (core) with 10-20 per cent phosphates (shell) previously, to play dual functions simultaneously as anticorrosive pigments in coating formulations and as an anticorrosive admixture in concrete even if it is not present in the concrete itself. Two comparisons were held out to show the results of coatings on rebars containing core-shell pigments in concrete, and concrete admixtured with silica fume can perform a dual function as anticorrosive pigment and concrete admixture. The evaluation of corrosion protection efficiency of coatings containing core-shell pigments and those containing phosphates was performed. Design/methodology/approach Simple chemical techniques were used to prepare core-shell pigments, and their characterization was carried out in a previous work. These pigments were incorporated in solvent-based paint formulations based on epoxy resin. Different electrochemical techniques such as open-circuit potential and electrochemical impedance spectroscopy were used to evaluate the anticorrosive efficiency of the new pigments. Findings The electrochemical measurements showed that concrete containing coated rebars with core-shell pigments exhibited almost similar results to that of concrete admixtured with silica fume. Also, the anticorrosive performance of coatings containing Si-Ph pigments offered protection efficiency almost similar to that of phosphates, proving that these new pigments can perform both roles as anticorrosive pigment and concrete admixture. Originality/value Although the new Si-Ph pigments contain more than 80 per cent waste material, its performance can be compared to original phosphate pigments in the reinforced concrete.


2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Alexander Bulkov ◽  
Michail Baev ◽  
Igor Ovchinnikov

The influence of reinforcing steel corrosion on the durability of reinforced concrete structures of transport structures and the degree of knowledge of this problem is considered. It is specified that the protection of reinforcing steel from corrosion is not able to completely replace the correct design and use of high-strength concrete. But it is able to extend the life of reinforced concrete structures. It is noted that corrosion of the reinforcement leads to a decrease in the structural strength due to wear and tear and by a third of the period of operation of reinforced concrete structures, as a result of which transport structures collapse. As an example of the detrimental effect of corrosion of reinforcing steel on the durability of transport structures, examples of accidents of bridges and overpasses caused by this type of corrosion are given. As a result, a conclusion is drawn on the advisability of ensuring a sufficient level of corrosion protection of reinforcing steel to achieve the required durability of reinforced concrete structures of transport structures. The types and causes of corrosion processes in reinforcing steel reinforced concrete structures are described. The compositions and technologies of anticorrosive protection are examined and analyzed. Comparison of the compositions of anticorrosive protection of reinforced concrete structures is carried out according to the following criteria: consumption, density, viability, curing temperature and the number of components of the composition. A comparison of anti-corrosion protection technologies is carried out on the basis of the following indicators: line dimensions, productivity and consumption of energy resources. A comparison is also made of the cost of using various anti-corrosion protection technologies. Based on the data obtained, the advantages and disadvantages of the considered compositions and technologies of corrosion protection are determined. As a result, the most effective and technologically advanced method of corrosion protection of steel reinforcement of reinforced concrete structures of transport structures is selected.


Author(s):  
R.A. Sulit

Abstract A review of selected national and international thermal spraying guides and specifications for the preservation of steel and reinforced concrete using thermal spray coating of aluminum, zinc and their alloys is presented. The work program and current status of the US national organizations contributing to and developing test methods and process standards are summarized along with those of ISOATC 107/SC 5. The Secretariat of the ISO/TC 107/SC 5, Thermal Spraying was transferred from AFNOR, France, to ANSI, US, in June 1995. ANSI, in turn, designated AWS to be its delegate in thermal spray matters. The work program of the newly formed SSPC/NACE/AWS Tri-Society Committee on thermal spray coatings for the corrosion protection of steel is summarized.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Essam Mossalam ◽  
Nivin M. Ahmed ◽  
Eglal M.R. Souaya ◽  
Basil El-Sabbagh

Purpose The purpose of this research is to study the physical and mechanical properties beside the durability of concrete as well as corrosion resistance of reinforced concrete by replacing Ordinary Portland cement (OPC) with different ratios of silica fume and meta-kaolin and applying two paint formulations to enhance corrosion resistance and mechanical properties. In this work, modified concrete mixes containing pozzolanic materials of industrial wastes such as silica fume (SF) with ratios ranging between (0, 10 and 15%) and calcined raw material such as meta-kaolin (MK) with ratios (0, 3, 5 and 10%), were introduced using water binder ratio (w/b) 0.45 to study their effect on the physico-mechanical properties and durability of concrete as well as corrosion protection performance of reinforced concrete. Two paint formulations containing the same ingredients except that one of them is free from talc (G1) and the other contains talc (G2) were applied on the rebars embedded in these modified mixes. Talc is known to offer high pH to the surrounding media. Design/methodology/approach Modified concrete mixes containing the coated reinforced concrete steel with the different paint formulations in presence and absence of talc were tested, and the corrosion behavior was studied using electrochemical impedance spectroscopy (EIS) in 3.5% NaCl, and the concrete mixes were also tested through their compressive strength, chloride permeability, scanning electron microscope/energy dispersive X-ray analysis and bond strength. Findings The results revealed that the hardened reinforced concrete mix containing 10% SF with 5% MK with embedded rebars coated with G2 (paint containing talc) was the best concrete system which offers concrete sustainability besides high corrosion protection performance, i.e. presence of talc in the paints combined with the effect of cement blended with SF and MK showed positive effect on the reinforced concrete properties that leads to more durability and workability. Originality/value The integrity of using two efficient methods of corrosion protection beside the effect of the different replacements in concrete mixes containing coated reinforced concrete steel with paint formulations free from talc (G1) and others containing talc (G2), which lead to fatal changes in the pH of the surrounding media (i.e. concrete which has high alkaline pH) to achieve good concrete properties aside with convenient paint formulations together.


2009 ◽  
Vol 15 (4) ◽  
pp. 387-394 ◽  
Author(s):  
Zenonas Kamaitis

Various protective barriers are used in practice to protect reinforced concrete structures in severely aggressive environments. In this paper, we consider a multi‐component corrosion protection system (CPS), taking into account the performance of protective surface barrier, concrete cover and steel reinforcement, which is modelled as a three‐unit of non‐identical components cold standby system. The system is non‐maintained. This is the case when the system is not easily accessible for repair, repair; is time‐consuming and costly. In this system it is assumed that degradation rates of all components are exponential and different. Under these assumptions, using the Markovian degradation process, some important reliability indices such as the system reliability and mean time to failure are defined. In addition, we present simulation results to substantiate the analytical model and to demonstrate the sensitivity analysis to estimate protection system reliability. Santrauka Įvairios apsauginės dangos naudojamos gelžbetoninėms konstrukcijoms stipriai agresyvioje aplinkoje apsaugoti. Straipsnyje nagrinėjama daugiasluoksnė antikorozinė apsauga, susidedanti iš apsauginio barjero, betoninio apsauginio sluoksnio ir plieninės armatūros. Sistema modeliuojama kaip trijų nevienodų komponentų šaltai rezervinė sistema. Ši sistema yra neremontuojama. Tai atvejai, kai sistema sunkiai pasiekiama, remontas ilgai trunka arba brangus. Tariama, kad sistemos visų komponentų irimo intensyvumas yra eksponentinis ir skirtingas. Remiantis šiomis prielaidomis, naudojant Markovo suirties (atnaujinimo) teoriją, kai kurie svarbūs patikimumo rodikliai, tokie kaip sistemos patikimumas ir vidutinis laikas iki suirties, gali būti nustatyti. Skaitinis pavyzdys iliustruoja analitinio modelio taikymą ir jo jautrumą vertinant antikorozinės apsauginės sistemos patikimumą.


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