Investigations on effect of process parameters of electrodeposited Ni-Al2O3 composite coating using orthogonal array approach and mathematical modeling

Ni–Al2O3 composite coatings were prepared with a modified Watt’s bath by using jet electrodeposition method. As the key process parameter, current density and the addition of Al2O3 nanoparticles in electrolyte were studied about the effect on the surface morphology and co-deposition of Al2O3 nanoparticles of composite coating. The mechanical and tribological properties of the composite coating were also tested. The results show that properly increasing the current density and Al2O3 addition can increase the co-deposition of nanoparticles in the coating and promote the formation of a dense and refined coating structure. Using the optimized process parameters of current density (300 A/dm2) and Al2O3 addition (30 g/L), the co-deposition of Al2O3 in the composite coating can reach a maximum of 13.1 at.%. The hardness of the coating reaches the peak at 623 HV. The wear rate of the composite coating is also greatly reduced with optimized parameters.

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Improvement of Corrosion Resistance of Ni–P–Al2O3 Composite Coating by Optimizing Process Parameters Using Potentiodynamic Polarization Test

Portugaliae Electrochimica Acta ◽

10.4152/pea.201402137 ◽

2014 ◽

Vol 32 (2) ◽

pp. 137-156 ◽

Cited By ~ 1

Author(s):

P Gadhari ◽

P Sahoo

Keyword(s):

Corrosion Resistance ◽

Composite Coating ◽

Process Parameters ◽

Potentiodynamic Polarization ◽

Potentiodynamic Polarization Test ◽

Al2o3 Composite ◽

Polarization Test

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Mathematical Modeling and Process Parameters Optimization for Surface Roughness in Edm for En31 Material by Response Surface Methodology

Indian Journal Of Applied Research ◽

10.15373/2249555x/oct2013/50 ◽

2011 ◽

Vol 3 (10) ◽

pp. 1-3

Author(s):

P.B.Wagh P.B.Wagh ◽

◽

Dr. R.R.Deshmukh Dr. R.R.Deshmukh ◽

R.D.Gurav R.D.Gurav

Keyword(s):

Mathematical Modeling ◽

Surface Roughness ◽

Response Surface Methodology ◽

Response Surface ◽

Process Parameters ◽

Parameters Optimization ◽

Process Parameters Optimization

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Application of L6 Orthogonal Array for Optimal Selection of Some Process Parameters in GMAW Process

Indian Welding Journal ◽

10.22486/iwj.v45i4.141203 ◽

2012 ◽

Vol 45 (4) ◽

pp. 41 ◽

Cited By ~ 1

Author(s):

M. K. Saha ◽

Santanu Das ◽

A. Bandyopadhyay ◽

S. Bandyopadhyay

Keyword(s):

Process Parameters ◽

Orthogonal Array ◽

Optimal Selection ◽

Selection Of

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Application of L6 Orthogonal Array for Optimal Selection of Some Process Parameters in GMAW Process

Indian Welding Journal ◽

10.22486/iwj/2012/v45/i4/141203 ◽

2012 ◽

Vol 45 (4) ◽

pp. 41

Author(s):

M. K. Saha ◽

Santanu Das ◽

A. Bandyopadhyay ◽

S. Bandyopadhyay

Keyword(s):

Process Parameters ◽

Orthogonal Array ◽

Optimal Selection ◽

Selection Of

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Mathematical modeling and mechanical characterization through process parameters optimization of AlMg-matrix SiCp reinforced composites produced by powder metallurgy route

Materials Today Proceedings ◽

10.1016/j.matpr.2021.03.078 ◽

2021 ◽

Author(s):

Dessalegn Bayu Zegeye ◽

Devendra Kumar Sinha ◽

C. Venkatesh ◽

Anil Kumar ◽

Pushkar Jha

Keyword(s):

Mathematical Modeling ◽

Powder Metallurgy ◽

Process Parameters ◽

Mechanical Characterization ◽

Parameters Optimization ◽

Reinforced Composites ◽

Process Parameters Optimization ◽

Powder Metallurgy Route

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Scrutinizing the effect of three process parameters on the two mechanical characteristics of lead-tin alloy casting by using Taguchi orthogonal array

10.1063/5.0037460 ◽

2021 ◽

Author(s):

Maliha Kawsary ◽

Md. Ariful Islam

Keyword(s):

Process Parameters ◽

Orthogonal Array ◽

Mechanical Characteristics ◽

Alloy Casting ◽

Taguchi Orthogonal Array

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Micro Textured Cutting Inserts with Solid Lubrication as Alternative Coolant to Mineral Oil-Based Cutting Fluid in Turning Operation

International Journal of Vehicle Structures and Systems ◽

10.4273/ijvss.13.4.26 ◽

2021 ◽

Vol 13 (4) ◽

Author(s):

C. Divya ◽

L. Suvarna Raju ◽

B. Singaravel

Keyword(s):

Process Parameters ◽

Orthogonal Array ◽

Inconel 718 ◽

Cutting Speed ◽

Solid Lubricants ◽

Depth Of Cut ◽

Machining Parameters ◽

Turning Process ◽

Optimization Of Process Parameters ◽

Cutting Inserts

Turning process is a primary process in engineering industries and optimization of process parameters enhance the machining performance. Inconel 718 is a nickel-based superalloy, widely found applications in the manufacturing of blades, sheets and discs in aircraft engines and rocket engines. It provides toughness at low temperature, with stand high mechanical stresses at elevated temperature and creep resistance. In this work, turning process is carried out on Inconel 718 with micro whole textured cutting inserts filled with solid lubricants. Three different solid lubricants are used namely molybdenum-di-sulfide (MoS2), tungsten-di-sulfide (WS2) and calcium-di-fluoride (CaF2). Experiments are performed as per L9 orthogonal array. Statistical approaches such as orthogonal array, Signal-to-Noise (S/N) ratio and Analysis of Variance (ANOVA) are used to find the importance and effects of machining parameters. In this study, input parameters included are feed, cutting speed and depth of cut and output parameter includes surface roughness. Optimization of process parameters is carried out and the significance is estimated. The result suggested that WS2 followed by MoS2 and CaF2 given good surface finish value. Also, solid lubricant in machining enhances the sustainability in manufacturing.

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