Environmental footprint as a criterion in the ZTA composites forming process via centrifugal slip casting

2021 ◽  
Author(s):  
Justyna Zygmuntowicz ◽  
Justyna Tomaszewska ◽  
Radosław Żurowski ◽  
Marcin Wachowski ◽  
Ireneusz Szachogłuchowicz ◽  
...  
Keyword(s):  
Slip Casting ◽  
Environmental Footprint ◽  
Forming Process

Fabrication of an All-Ceramic Implant by Slip Casting of Nanoscale Zirconia Powder

2020 ◽  
Vol 20 (9) ◽  
pp. 5703-5706
Author(s):  
Dae Sung Kim ◽  
Jong Kook Lee
Keyword(s):  
High Surface ◽  
Slip Casting ◽  
Tetragonal Zirconia ◽  
Solid Content ◽  
Solid Loading ◽  
Forming Process ◽  
Surface Cracking ◽  
All Ceramic ◽  
Mechanical Machining ◽  
Zirconia Implants

Dental implants are typically composed of 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals). Most dental zirconia implants are currently fabricated via mechanical machining. However, during the machining of zirconia green bodies, many cracks form on the surface. To prevent surface crack formation on the implants, shape forming of the zirconia is necessary using methods such as slip casting. Herein, we fabricated green compacts using slip casting, candidate forming process to reduce surface cracking. To fabricate an optimal 3Y-TZP implant by slip casting and sintering, we prepared a suitable 3Y-TZP slurry for slip casting by adjusting the viscosity via pH, dispersant agent content, and solid loading refinement. Green compacts were prepared by the slip casting of all-ceramic zirconia implants fabricated using optimal slurry conditions, for example, 60 wt% solid content, 1 wt% dispersant, pH 12 and post-sintering at 1450 °C for 2 h. All sintered bodies contained a tetragonal phase with a high sintered density of approximately 6.07 g/cm3, good mechanical hardness of approximately 1367 Hv, grain size of 220 nm, and high surface roughness without cracks.

scholarly journals Mastering Yield Stress Evolution and Formwork Friction for Smart Dynamic Casting

Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2084
Author(s):  
Anna Szabo ◽  
Lex Reiter ◽  
Ena Lloret-Fritschi ◽  
Fabio Gramazio ◽  
Matthias Kohler ◽  
...  
Keyword(s):  
Yield Stress ◽  
New Technologies ◽  
Slip Casting ◽  
Digital Fabrication ◽  
Process Window ◽  
Process Conditions ◽  
Forming Process ◽  
Start Time ◽  
Strength Evolution ◽  
Folded Structures

The construction industry is a slow adopter of new technologies and materials. However, interdisciplinary research efforts in digital fabrication methods with concrete aim to make a real impact on the way we build by showing faster production, higher quality and enlarged freedom of design. In this paper, the potential and constraints of a specific digital slip-forming process, smart dynamic casting (SDC), are investigated with a material-focused approach in the complex task of producing thin folded structures. Firstly, the workability and the strength evolution of different material compositions are studied to achieve the constant processing rate for SDC. Secondly, friction between the formwork walls and the concrete, a key aspect in slip-casting, is studied with a simplified experimental setup to identify if any of these mixes would provide an advantage for processing. Finally, a theoretical framework is constructed to link the material properties, the process conditions and the designed geometry. This framework introduces the ‘SDC number’ as a simplified approach to formulate the process window, the suitable conditions for slip-forming. The experimental results prove the assumption of the model that friction is proportional to yield stress for all base compositions and acceleration methods regardless of the filling history. The results are evaluated in the context of the narrow process window of thin folded structures as well as the wider process window of columns. The necessity of consistent strength evolution is underlined for narrow windows. Further, friction is shown to be the highest initially, thus with both narrow and wide process windows, after a successful start-up the continuation of slipping is less prone to failure. The proposed theoretical model could provide material and geometry-specific slipping strategy for start time and slipping rate during production.

Selection, Development, and Application of Forming and Densification Techniques for Silicon Nitride Heat Engine Components

1992 ◽  
Author(s):  
J. Pollinger ◽  
B. Busovne ◽  
M. Meiser ◽  
J. Nick
Keyword(s):  
Silicon Nitride ◽  
Combustion Engine ◽  
Selection Process ◽  
Heat Engine ◽  
Slip Casting ◽  
Densification Process ◽  
Forming Process ◽  
Material Forming ◽  
And Performance ◽  
Selection Of

A wide variety of silicon nitride structural ceramic components are currently being developed and evaluated for advanced heat engine applications. The size, geometry, and performance requirements of these components are the criteria driving the selection of the appropriate forming process and densification process. The different forming and densification processes have unique forming and resulting property advantages and limitations which must be considered during the selection process. Specific heat engine component applications, including gas turbine components such as hot section wheels and stators, and internal combustion engine cam rollers will be discussed and the rationale for selection of the material, forming process, and densification process will be presented. Performance of the components will be related to the material, forming, and densification techniques used. The forming techniques discussed are slip casting, injection molding, and compaction/ isostatic pressing. The densification techniques discussed are sintering, sinter-HIP, and glass-encapsulation-HIP.

Porous Ceramics Obtained by Slip/Starch Casting Consolidation Method (SSCC)

2016 ◽  
Vol 881 ◽  
pp. 52-57
Author(s):  
Rodrigo Sampaio Fernandes ◽  
Elson de Campos ◽  
Jerusa Góes Aragão Santana ◽  
Rogério Pinto Mota
Keyword(s):  
Slip Casting ◽  
Porous Ceramics ◽  
Mechanical Resistance ◽  
Alumina Ceramics ◽  
Forming Process ◽  
Porous Mold ◽  
Different Characteristics ◽  
Starch Consolidation ◽  
Resistance Value ◽  
Gelling Process

Slip/starch casting consolidation (SSCC) is a technique for obtaining porous ceramics, which joins the forming process by starch consolidation with the slip casting method. In this work, a slip which contains ceramic powders, starch and dispersant, is poured into a porous mold and is taken to an oven so that the gelling process occurs. After sintering, it is noticed that the ceramics show different characteristics from the ones obtained exclusively by slip casting or by starch consolidation. Alumina ceramics were produced by using the three methods presented in this work. The ceramics were characterized by apparent porosity, mechanical resistance and scanning electron microscopy. The ceramics produced by SSCC presented the highest mechanical resistance value (289 MPa), while the ones produced by starch consolidation and slip casting presented values of 126 MPa and 191 MPa, respectively.

The Potentials of Scanning Microscopy

1968 ◽  
Vol 26 ◽  
pp. 352-353
Author(s):  
A. V. Crewe
Keyword(s):  
Salient Feature ◽  
Secondary Emission ◽  
Resolving Power ◽  
X Rays ◽  
Scanning Microscope ◽  
Forming Process ◽  
Additional Tool ◽  
Detection Systems ◽  
Conventional Microscope ◽  
Present Information

If the resolving power of a scanning electron microscope can be improved until it is comparable to that of a conventional microscope, it would serve as a valuable additional tool in many investigations.The salient feature of scanning microscopes is that the image-forming process takes place before the electrons strike the specimen. This means that several different detection systems can be employed in order to present information about the specimen. In our own particular work we have concentrated on the use of energy loss information in the beam which is transmitted through the specimen, but there are also numerous other possibilities (such as secondary emission, generation of X-rays, and cathode luminescence).Another difference between the pictures one would obtain from the scanning microscope and those obtained from a conventional microscope is that the diffraction phenomena are totally different. The only diffraction phenomena which would be seen in the scanning microscope are those which exist in the beam itself, and not those produced by the specimen.

Microscopy of porous ceramics

1989 ◽  
Vol 47 ◽  
pp. 438-439
Author(s):  
H. M. Kerch ◽  
R. A. Gerhardt
Keyword(s):  
Porous Ceramics ◽  
Specimen Preparation ◽  
High Porosity ◽  
Ion Milling ◽  
Forming Process ◽  
Preparation Methods ◽  
Pore Texture ◽  
Proper Design ◽  
And Function ◽  
Function Information

Highly porous ceramics are employed in a variety of engineering applications due to their unique mechanical, optical, and electrical characteristics. In order to achieve proper design and function, information about the pore structure must be obtained. Parameters of importance include pore size, pore volume, and size distribution, as well as pore texture and geometry. A quantitative determination of these features for high porosity materials by a microscopic technique is usually not done because artifacts introduced by either the sample preparation method or the image forming process of the microscope make interpretation difficult.Scanning electron microscopy for both fractured and polished surfaces has been utilized extensively for examining pore structures. However, there is uncertainty in distinguishing between topography and pores for the fractured specimen and sample pullout obscures the true morphology for samples that are polished. In addition, very small pores (nm range) cannot be resolved in the S.E.M. On the other hand, T.E.M. has better resolution but the specimen preparation methods involved such as powder dispersion, ion milling, and chemical etching may incur problems ranging from preferential widening of pores to partial or complete destruction of the pore network.

Platelet Microtubules in Clot Structure Formation and Contractile Force Generation: Investigation of a Controversy

1986 ◽  
Vol 56 (01) ◽  
pp. 023-027 ◽  
Author(s):  
C J Jen ◽  
L V McIntire
Keyword(s):  
Network Formation ◽  
Contractile Force ◽  
Second Phase ◽  
Clot Retraction ◽  
Forming Process ◽  
Microtubule Organization ◽  
Physiological Processes ◽  
Fibrin Network ◽  
Two Parameters

SummaryWhether platelet microtubules are involved in clot retraction/ contraction has been controversial. To address this question we have simultaneously measured two clotting parameters, clot structural rigidity and isometric contractile force, using a rheological technique. For recalcified PRP clots these two parameters began rising together at about 15 min after CaCl2 addition. In the concentration range affecting microtubule organization in platelets, colchicine, vinca alkaloids and taxol demonstrated insignificant effects on both clotting parameters of a recalcified PRP clot. For PRP clots induced by adding small amounts of exogenous thrombin, the kinetic curves of clot rigidity were biphasic and without a lag time. The first phase corresponded to a platelet-independent network forming process, while the second phase corresponded to a platelet-dependent process. These PRP clots began generating contractile force at the onset of the second phase. For both rigidity and force parameters, only the second phase of clotting kinetics was retarded by microtubule affecting reagents. When PRP samples were clotted by adding a mixture of CaCl2 and thrombin, the second phase clotting was accelerated and became superimposed on the first phase. The inhibitory effects of micro tubule affecting reagents became less pronounced. Thrombin clotting of a two-component system (washed platelets/ purified fibrinogen) was also biphasic, with the second phase being microtubule-dependent. In conclusion, platelet microtubules are important in PRP clotted with low concentrations of thrombin, during which fibrin network formation precedes platelet-fibrin interactions. On the other hand they are unimportant if a PRP clot is induced by recalcification, during which the fibrin network is constructed in the presence of platelet-fibrin interactions. The latter is likely to be more analogous to physiological processes in vivo.

Study of the process of forming a hole for a thread at manufacturing a high nut

2020 ◽  
Vol 76 (8) ◽  
pp. 841-846
Author(s):  
I. G. Shubin ◽  
A. A. Kurkin
Keyword(s):  
Metal Flow ◽  
Nonlinear Dependence ◽  
Geometrical Parameters ◽  
Relative Height ◽  
Forming Process ◽  
Normal Height ◽  
Accuracy Class ◽  
Limit Values ◽  
Program Complex ◽  
Class B

During manufacturing nuts of increased height, a problem of obtaining correct cylindrical form of the hole for thread and overall geometrical parameters arises. To solve the problem it is necessary to know regularity of the blank forming process. Results of the study of a technological process of high hexahedral nuts forming presented. The nuts were M18 of 22 mm height, M16 of 19 mm height and M12 of normal height 10 mm according to GOST 5915–70, accuracy class B, steel grade 10 according to GOST 10702–78. The volumetric stamping was accomplished at the five-position automatic presses of АА1822 type. It was determined, that unevenness of the metal flow in the process of plastic deformation of blanks of increased height nuts was caused by different stress conditions by their sections. To simulate the mode of deformation, the program complex QForm-3D was chosen. The complex ensured to forecast with necessary accuracy the metal flow in a blank, as well as to define the deformation force and arising stress in the working instrument. The simulation showed the presence of regularity between preliminary formed buffle and deviation of dimensions and form of a blank wall after its finishing piercing, which can be expressed by a nonlinear dependence. The limit values of the relative height of the buffle С/D = 0.56–0.588 defined, exceeding which will result in rejection of the finished product. Accounting the limit values of the relative height of the buffle will enable to correct a mode of technological operations and technological instruments at stamping of high hexahedral nuts.

Upscaling of foam forming technology for pilot scale

TAPPI Journal ◽  
2019 ◽  
Vol 18 (8) ◽  
Author(s):  
JANI LEHMONEN ◽  
TIMO RANTANEN ◽  
KARITA KINNUNEN-RAUDASKOSKI
Keyword(s):  
Production Efficiency ◽  
Strength Loss ◽  
Pilot Scale ◽  
Foam Density ◽  
Forming Process ◽  
Production Scale ◽  
Forming Technology ◽  
Wet Pressing ◽  
Foam Forming ◽  
Board Industry

The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensated for successfully through wet pressing.

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