scholarly journals Modeling of heat transfer and unsaturated flow in woven fiber reinforcements during direct injection-pultrusion process of thermoplastic composites

Author(s):  
Arthur Babeau ◽  
Sébastien Comas-Cardona ◽  
Christophe Binetruy ◽  
Gilles Orange
Author(s):  
Anastasios Danezis ◽  
David Williams ◽  
Michael Edwards ◽  
Alexandros A Skordos

Author(s):  
S Chen ◽  
T. L. Chan ◽  
C. W. Leung ◽  
M. A. Liu ◽  
K. Y. Pan ◽  
...  

A multidimensional theoretical model of radiation heat transfer in the cylinder of a direct injection (DI) diesel engine has been developed, which includes submodels of heat release, geometrical description, radiation temperature, soot formation and oxidation, the absorption coefficient and the Monte Carlo method for total exchange areas. In this code, the cylinder is divided into 10 surface zones and four gas zones. The Monte Carlo method integrated with a smoothing technique considering reciprocity and conservation is used to calculate the radiation total exchange areas directly for both the absorbing—emitting media and the complex structure of the cylinder. Using the multi—dimensional approach, the variation in radiant heat transfer with crank angle can be obtained across the whole combustion chamber. The computed results are analysed and discussed in the present study, and they are found to be in agreement with the experimental results.


Author(s):  
Stewart Xu Cheng ◽  
James S. Wallace

Glow plugs are a possible ignition source for direct injected natural gas engines. This ignition assistance application is much different than the cold start assist function for which most glow plugs have been designed. In the cold start application, the glow plug is simply heating the air in the cylinder. In the cycle-by-cycle ignition assist application, the glow plug needs to achieve high surface temperatures at specific times in the engine cycle to provide a localized source of ignition. Whereas a simple lumped heat capacitance model is a satisfactory representation of the glow plug for the air heating situation, a much more complex situation exists for hot surface ignition. Simple measurements and theoretical analysis show that the thickness of the heat penetration layer is small within the time scale of the ignition preparation period (1–2 ms). The experiments and analysis were used to develop a discretized representation of the glow plug domain. A simplified heat transfer model, incorporating both convection and radiation losses, was developed for the discretized representation to compute heat transfer to and from the surrounding gas. A scheme for coupling the glow plug model to the surrounding gas computational domain in the KIVA-3V engine simulation code was also developed. The glow plug model successfully simulates the natural gas ignition process for a direct-injection natural gas engine. As well, it can provide detailed information on the local glow plug surface temperature distribution, which can aid in the design of more reliable glow plugs.


Author(s):  
Y Rasihhan ◽  
F J Wallace

A simple, effective and computationally economical piston-liner thermal resistance model for diesel engine simulation is described. In the model, the detailed shape of the piston and its axial movement and interaction with liner nodes are all taken into account. An imaginary node within the piston provides the necessary temperature difference between the piston and the liner nodes for conductive heat transfer, which is expected to reverse its direction with liner insulation. In the liner, an axially symmetric two-dimensional heat-transfer model is used. Later the piston-liner model is tuned for the experimental single cylinder, direct injection, Petter PH 1W engine used at Bath University, against the experimental piston temperature and liner temperature distribution.


Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 463 ◽  
Author(s):  
Ke Chen ◽  
Mingyin Jia ◽  
Hua Sun ◽  
Ping Xue

In this paper, glass fiber-reinforced polyamide-6 (PA-6) composites with up to 70 wt% fiber contents were successfully manufactured using a pultrusion process, utilizing the anionic polymerization of caprolactam (a monomer of PA-6). A novel thermoplastic reaction injection pultrusion test line was developed with a specifically designed injection chamber to achieve complete impregnation of fiber bundles and high speed pultrusion. Process parameters like temperature of injection chamber, temperature of pultrusion die, and pultrusion speed were studied and optimized. The effects of die temperature on the crystallinity, melting point, and mechanical properties of the pultruded composites were also evaluated. The pultruded composites exhibited the highest flexural strength and flexural modulus, reaching 1061 MPa and 38,384 MPa, respectively. Then, effects of fiber contents on the density, heat distortion temperature, and mechanical properties of the composites were analyzed. The scanning electron microscope analysis showed the great interfacial adhesion between fibers and matrix at 180 °C, which greatly improved the mechanical properties of the composites. The thermoplastic reaction injection pultrusion in this paper provided an alternative for the preparation of thermoplastic composites with high fiber content.


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