Study on the ignitability of a high-pressure direct-injected methane jet using a diesel pilot, a glow-plug, and a pre-chamber

Natural gas is a promising alternative fuel for internal combustion engines, it allows for a reduction of engine-out emissions without impairing high engine efficiencies. Although this approach is already utilized from small to large engine classes, it is almost exclusively based on the combustion of a premixed, homogeneous charge. For ignition, small engines use standard spark-plugs or pre-chambers, while large and lean-operated engines use pre-chambers and pilot injections. Direct high-pressure gas injection is a more recent, alternative way to operate gas engines which offers benefits compared to premixed operation such as high compression ratio, high combustion pressures, lean operation, quantity regulation, among others. However, in contrast to diesel direct injection, the compression temperatures are too low for the auto-ignition of the gas jets. Therefore, an additional ignition system is required, usually a pilot injection system is used. In this study, the usability and performance of three ignition strategies for direct injected high-pressure gas jets have been investigated in an optically accessible test-rig that is able to operate at engine-like conditions. The first type of ignition system is a pilot injection with a liquid fuel, the second is a glow-plug located near the main gas jet, and the third system is a pre-chamber with a nozzle hole aimed at the main gas jet. Results show that all three strategies are feasible options under the studied conditions. Ignition by a pilot fuel injection is a safe and reliable way to ignite the main fuel. The glow-plug is less reliable and leads to high cycle-to-cycle variation. The best option in the present study is the pre-chamber, it is very reliable, delivers the highest peak cylinder pressure and exhibits the lowest cyclic variability. The good performance is attributed to the intense mixing of the main gas jet with the hot jet exiting the pre-chamber.

Problems with glow plug – a review

Despite the development of hybrid and electric vehicles, a many-million population of cars with combustion engines, and particularly CI engines occurs on the roads. Also, many stationary CI engines are still utilized. Despite their improved technologies and characteristics the modern CI engines negatively affect an environment due to cold starting problems. Below 0 °C, engine starts are problematic due to the decreased battery performance and the spray characteristics, the increased ignition delay time, and the engine oil viscosity. Therefore, various glow plugs are applied to facilitate this process. Types, features, and applications of glow plugs in various engines have been discussed in the paper. One case of failure of glow plug has been presented in the article, including the cause of it.

The influence of the heating time of a catalyst-covered glow plug on the exhaust emissions from a diesel engine

The paper discusses the application of an in-cylinder catalyst allowing a reduction of the exhaust emissions from a diesel engine. Its placement in the combustion chamber, the area where the process of combustion takes place, allows reducing the emissions (carbon monoxide, hydrocarbons, particulate matter) ‘at source’. The paper presents the possibilities of boosting the efficiency of catalysts in diesel engines by extending the time of heating of a glow plug (the catalyst applied on the glow plug). The tests were performed for the following conditions: no heating (marked 0+0), glow plug heating for 60 s after engine start (marked 0+60), glow plug heating prior to engine start for 60 s and glow plug heating for 60 s after engine cold start (marked 60+60). An improvement in the efficiency of oxidation of the exhaust components was observed as the glow plug heating time increased.

Influence of the Length of a Catalyst-Coated Glow Plug on Exhaust Emissions

This paper discusses the application of an in-cylinder catalyst in reducing the exhaust emissions from a diesel engine. This is an additional method of exhaust gas aftertreatment; yet the placement of a catalyst in the combustion chamber (i.e., the closest location to the process of combustion) allows a reduction of the emissions ‘at source’ (the catalyst applied on the glow plugs). For the investigations, we used an engine dynamometer to reproduce the traffic conditions of a homologation test carried out on a chassis dynamometer. We carried out the investigations on a Euro 4 1.3 JTD MultiJet diesel engine. The selection of the research object was followed by an analysis of the number of engines used in the EU meeting individual emission standards. We present results (measurement of carbon monoxide, hydrocarbons, nitrogen oxides, particle number, and carbon dioxide) related to the assessment of the applicability of the in-cylinder catalyst for three types of glow plugs: standard, catalyst-covered, and a prototype plug with an elongated catalyst-covered heating part. Prototype catalytic glow plugs ensure a few percent reduction in the emission of carbon monoxide, hydrocarbons, carbon dioxide, and particle number. The use of such a solution (glow plug replacement) in most diesel engines (easy to retrofit) would improve the environmental performance of combustion engines. It is of particular importance that in-cylinder catalysts are most efficient during cold start and warm-up, which is often the case in urban driving.

Soot and combustion models for direct-injection natural gas engines

This paper summarizes the validation of a modified multi-step phenomenological soot model and an enhanced combustion model used for direct-injection natural gas engines. In this study, a modified phenomenological soot model including the key steps for soot formation, such as particle inception and surface growth, was developed in KIVA-3V to replace the empirical model for use in a glow plug assisted natural gas direct-injection engine. The soot model was integrated with a CANTERA based kinetic model, which employs a recently developed low temperature natural gas mechanism to predict the reactions of some important gaseous species involved in the soot formation, such as acetylene and hydroxyl. The simulated in-cylinder flame propagation process induced by a glow plug was compared to the experimental optical images obtained in an engine-like environment. In addition, both the kinetic model and modified soot model were compared with the experimental emission data to validate their reliability for predicting natural gas engine emission characteristics. The engine combustion efficiencies obtained in simulations and experiments were compared as well. The matched results suggest that the computational models can well predict the natural gas combustion and emission characteristics, and will be suitable for investigating the direct-injection natural gas engine technologies.

Numerical Evaluation of Spray-Guided Glow Plug Assistance on Gasoline Compression Ignition During Cold Idle Operation in a Heavy-Duty Diesel Engine

Starting compression ignition engines under cold conditions is extremely challenging, due to insufficient fuel vaporization, heavy wall impingement, and low ignitability of the fuel. For gasoline compression ignition (GCI) combustion strategies, which offer the potential for an enhanced NOx-PM tradeoff with diesel-like fuel efficiency, robust ignition and combustion in very cold conditions pose a significant challenge due to the low reactivity of gasoline fuels. Based on the previous understanding of the spray, ignition and combustion processes for a GCI engine under cold conditions, this study focuses on investigating the cold combustion performance of a heavy-duty GCI engine with glow plug ignition assist. Glow plugs, commonly used for low temperature cold starts in diesel engines, are used to pre-heat a segment of the mixture to improve its ignitability. Here, CFD studies are carried out to explore the influence of a spray-guided glow plug on the spray and combustion behavior of a GCI engine under cold operating conditions. In a prior study, the underlying CFD model has been validated using experimental data from a six-cylinder, 15 L heavy-duty diesel engine operating with a compression ratio (CR) of 17.3 at a 600 rpm cold idle condition with RON92 E0 gasoline. The energy intensity required by the glow plug to deliver stable combustion isparametrically studied. The size and location of the glow plug are also parametrically varied to evaluate their effects on the combustion process. The influence of the glow plug on the in-cylinder mixture distribution and the ensuing combustion process is also investigated. In particular, the localized fuel spray distribution and mixture formation near the glow plug are examined. The results reveal that the glow plug enhances GCI combustion under cold idle conditions and that the spray-guided glow plug improves fuel vaporization, leading to a rich mixture near the glow plug and an enhancement of the combustion efficiency. In addition, the effectiveness of the glow plug at a low ambient temperature of 0°C and a 200 rpm cold start condition is evaluated. These simulations suggest that the glow plug can improve the cold start performance of a GCI engine.