Rare earth elements (REE) are crucial materials in an incredible array of consumer goods, energy system components, and military defense applications. However, the global production and entire value chain for REE is dominated by China, with the U.S. currently 100% import reliant for these critical materials. Traditional mineral ores including those previously mined in the U.S., however, have several challenges. Chief among these is that the content of the most critical and valuable of the rare earths is deficient, making mining uneconomical. Further, the supply of these most critical rare earths is nearly 100% produced in China from a single resource that is only projected to last another 10–20 years. The U.S. currently considers the rare earths market an issue of national security. It is imperative that alternative domestic sources of rare earths be identified and methods developed to produce them. Recently, coal and coal byproducts have been identified as one of these promising alternative resources. This paper details the results of a study on characterization of North Dakota lignite and lignite-related feedstocks as an assessment of their feasibility for REE recovery. The abundance, distribution, and modes of occurrence of the REE in the samples collected were determined in this initial study to inform the selection of appropriate extraction and concentration methods to recover the REE. Materials investigated include the lignite coals, clay-rich sediments associated with the coal seams, and materials associated with a lignite beneficiation system and power plant. The results show that high REE levels exist both in lignite coals and associated sediments. The form of the REE in the clay materials is primarily as ultrafine mineral grains. In the lignite coals, approximately 80–95% of the rare earths content is organically associated, primarily as coordination complexes.
Upscaling of Permanent Magnet Dismantling and Recycling through VALOMAG Project