Self-lubricating ceramic tool materials synergistically toughened by nano-coated particles and silicon carbide whiskers

2021 ◽  
pp. 105560
Author(s):  
Qi Li ◽  
Guangchun Xiao ◽  
Zhaoqiang Chen ◽  
Niansheng Guo ◽  
Mingdong Yi ◽  
...  
Keyword(s):  
Silicon Carbide ◽  
Ceramic Tool ◽  
Coated Particles ◽  
Tool Materials ◽  
Silicon Carbide Whiskers

The performance of ceramic tool materials for the machining of cast iron

Wear ◽  
1989 ◽  
Vol 135 (1) ◽  
pp. 147-159 ◽  
Author(s):  
S.K. Bhattacharyya ◽  
E.O. Ezugwu ◽  
A. Jawaid
Keyword(s):  
Cast Iron ◽  
Ceramic Tool ◽  
Tool Materials

scholarly journals Synergy Effects in Electromagnetic Properties of Phosphate Ceramics with Silicon Carbide Whiskers and Carbon Nanotubes

2019 ◽  
Vol 9 (20) ◽  
pp. 4388 ◽  
Author(s):  
Artyom Plyushch ◽  
Jan Macutkevič ◽  
Polina Kuzhir ◽  
Aliaksei Sokal ◽  
Konstantin Lapko ◽  
...  
Keyword(s):  
Carbon Nanotubes ◽  
Silicon Carbide ◽  
Wide Frequency Range ◽  
Electromagnetic Properties ◽  
Aluminium Phosphate ◽  
Silicon Carbide Whiskers ◽  
Synergy Effects ◽  
Multi Walled Carbon Nanotubes ◽  
The Difference ◽  
Walled Carbon Nanotubes

Hybrid composite materials based on an aluminium phosphate matrix with silicon carbide whiskers and multi-walled carbon nanotubes were studied in a wide frequency range (20 Hz to 36 GHz). It was demonstrated, that the addition of the silicon carbide whiskers enhances the dielectric permittivity and conductivity. This was explained by the difference in tunnelling parameters. Hybrid ceramics with nanotubes and whiskers also exhibits substantially improved electromagnetic shielding properties. The hybrid ceramics with 10 wt. % silicon carbide whiskers and a 1 mm thick 1.5 wt. % carbon nanotube layer, show higher than 50% absorption of electromagnetic radiation.

scholarly journals Simultaneous effects of rice husk silica and silicon carbide whiskers on the mechanical properties and morphology of sodium geopolymer

2020 ◽  
Vol 54 (29) ◽  
pp. 4611-4620 ◽  
Author(s):  
Akm Samsur Rahman ◽  
Chirag Shah ◽  
Nikhil Gupta
Keyword(s):  
Silicon Carbide ◽  
Compressive Strength ◽  
Flexural Strength ◽  
Silica Nanoparticles ◽  
Rice Husk ◽  
Silicon Carbide Whiskers ◽  
Short Beam ◽  
Spherical Silica ◽  
Beam Shear ◽  
Strength Improvement

The current research is focused on developing a geopolymer binder using rice husk ash–derived silica nanoparticles. Four types of rice husks were collected directly from various rice fields of Bangladesh in order to evaluate the pozzolanic activity and compatibility of the derived rice husk ashes with precursors of sodium-based geopolymers. Silicon carbide whiskers were introduced into sodium-based geopolymers in order to evaluate the response of silicon carbide whiskers to the interfacial bonding and strength of sodium-based geopolymers along with rice husk ashes. Compression, flexural and short beam shear tests were performed to investigate the synergistic effect of rice husk ashes–derived silica and commercially available silicon carbide whiskers. Results show that rice husk ashes–derived spherical silica nanoparticles reduced nano-porosity of the geopolymers by ∼20% and doubled the compressive strength. The simultaneous additions of rice husk ashes and silicon carbide whiskers resulted in flexural strength improvement by ∼27% and ∼97%, respectively. The increase in compressive strength due to the inclusion of silica nanoparticles is related to the reduction in porosity. The increase in flexural strength due to simultaneous inclusion of silica and silicon carbide whiskers suggest that silica particles are compatible with the metakaolin-based geopolymers, which is effective in consolidation. Finally, microscopy suggest that silicon carbide whiskers are effective in increasing bridged network and crack resistance.

Cutting Performance and Wear Mechanism of Si3N4-Based Nanocomposite Ceramic Tool

2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song
Keyword(s):  
Wear Resistance ◽  
Wear Mechanism ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Nano Particles ◽  
Ceramic Tool ◽  
Tool Materials ◽  
High Cutting Speed ◽  
The Matrix

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.

Simulation of Fabrication for Al2O3 Ceramic Tool Materials

2012 ◽  
Vol 500 ◽  
pp. 537-543 ◽  
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Hong Tao Zhu ◽  
Chong Hai Xu
Keyword(s):  
Grain Size ◽  
Monte Carlo ◽  
Microstructure Evolution ◽  
Potts Model ◽  
Single Phase ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Fabrication Parameters

The new Monte Carlo Potts model that couples with fabrication parameters and considers pores and additives has been developed in order to simulate the fabrication of single-phase ceramics tool materials. The microstructure evolution for single-phase Al2O3 ceramic tool materials is simulated with the different technology parameters. At the same time, the single-phase Al2O3 ceramic tool materials are fabricated with the corresponding technology parameters. The errors of grain size between the simulated and the experimental is 12.1 and18.2%.

Microstructure and Mechanical Properties of Multi-Scale Titanium Diboride Matrix Nanocomposite Ceramic Tool Materials

2010 ◽  
Vol 431-432 ◽  
pp. 523-526
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Shou Rong Xiao ◽  
Hui Wang ◽  
Ming Hong
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Transgranular Fracture ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Micro Scale ◽  
Multi Scale ◽  
Nano Scale ◽  
Matrix Nanocomposite

Under the liquid-phase hot-pressing technique, the multi-scale titanium diboride matrix nanocomposite ceramic tool materials were fabricated by adding both micro-scale and nano-scale TiN particles into TiB2 with Ni and Mo as sintering aids. The effect of content of nano-scale TiN and sintering temperature on the microstructure and mechanical properties was studied. The result showed that flexural strength and fracture toughness of the composites increased first, and then decreased with an increase of the content of nano-scale TiN, while the Vickers hardness decreased with an increase of the content of nano-scale TiN. The optimal mechanical properties were flexural strength 742 MPa, fracture toughness 6.5 MPa•m1/2 and Vickers hardness 17GPa respectively. The intergranular and transgranular fracture mode were observed in the composites. The metal phase can cause ductility toughening and crack bridging, while crack deflection and transgranular fracture mode could be brought by micro-scale TiN and nano-scale TiN respectively.

Fabrication and Mechanical Properties of Homogenous and Graded Si3N4/(W, Ti)C Nano-Composite Ceramic Tool Materials

2014 ◽  
Vol 800-801 ◽  
pp. 511-515
Author(s):  
Xian Hua Tian ◽  
Jun Zhao ◽  
Shuai Liu ◽  
Zhao Chao Gong
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Composite Ceramic ◽  
Ceramic Tool ◽  
Graded Materials ◽  
Tool Materials ◽  
Graded Structure ◽  
Design Ideas ◽  
Novel Design

Close attention has been paid to Functional graded materials (FGMs) worldwide for their novel design ideas and outstanding properties. To verify the advantage of FGMS in the design of ceramic tool materials, Si3N4/(W, Ti)C nanocomposite ceramic tool materials with homogenous and graded structure were fabricated by hot pressing and sintering technology. The flexural strength, fracture toughness and hardness of the sintered composites were tested and compared. The experimental results showed that the graded structure improved mechanical properties of the ceramic tool materials, especially the flexural strength and fracture toughness. The introduction of residual compressive stress in the surface layer contributes to the improvement of the properties .

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