Flame spray assisted TLP bonding of Ti alloy to Al alloy

2021 ◽  
Vol 263 ◽  
pp. 124404
Author(s):  
Mohammad Ammar Mofid ◽  
Alireza Mahdavi Nejad
Keyword(s):  
Al Alloy ◽  
Ti Alloy ◽  
2021 ◽  
Vol 1035 ◽  
pp. 602-607
Author(s):  
Zhi Hua Feng ◽  
Xian Fei Ding ◽  
Xin Feng ◽  
Hai Nan ◽  
Ai Bin Zhang

A comparative study of the surface contaminated layer formed by chemical reaction between ceramic-mold and titanium aluminum alloy castings or titanium alloy castings were carried out. The morphology, thickness and hardness of the surface contaminated layer were characterized by means of metalloscopy and microhardness measurement. The results show that surface contaminated layers formed between Ti-Al alloy castings and ceramic-mold, also formed between Ti alloy castings and ceramic-mold. The surface contaminated layers of Ti-Al alloy castings were continuous and compact, their thickness was about 0~90 μm. The surface contaminated layers of titanium alloy castings were not even, their thickness was 0~900 μm. Titanium alloy is more liable to react with the ceramic -mold than the Ti-Al alloy.


Optik ◽  
2020 ◽  
Vol 212 ◽  
pp. 164628
Author(s):  
Shizhen Xu ◽  
Yu Chen ◽  
Hao Liu ◽  
Xinxiang Miao ◽  
Xiaodong Yuan ◽  
...  

Crystals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1274
Author(s):  
Zhi Li ◽  
Gang Xue ◽  
Yanming Wu ◽  
Xinghua Wang ◽  
Hengpei Pan

Solid–liquid frictional resistance is mainly attributed to the adhesion caused by the boundary layer effect. Superhydrophobic surfaces are expected to be an effective method to reduce frictional resistance. In this paper, a rod-shaped micro-structure was prepared on surfaces of Al alloy (5083) and Ti alloy (TC4) by line-by-line scanning with nanosecond laser. The inherent properties of the metal materials—such as their coefficient of thermal conductivity (CTC) and specific heat capacity (SHC)—had a major influence on the surface morphology and shape size of the rod-shaped micro-structure. Both two metals showed apparent oxidation on their surfaces during laser ablation, however, the degree of surface oxidation of the Al alloy was greater than that of the Ti alloy due to its more fragmentary rod-shaped micro-structure. The laser-treated surfaces could turn from hydrophilic to hydrophobic or even superhydrophobic after being left in the air for 20 days, which might be caused by the adsorption of low-surface energy matter in the air. In addition, the contact angle of the Al alloy was larger than that of the Ti alloy, which is due to the larger ratio of height to width of the micro–nano composite rod-shaped micro-structure on the surface of the Al alloy.


Author(s):  
E. M. Mahmoud ◽  
M. Sayed ◽  
M. Awaad ◽  
S. T. El-Zomor ◽  
M. Blum ◽  
...  

AbstractThe main target of the present research was a full assessment of the toxicity effects and biocompatibility of a Ti/Al-alloy device coated with biogenic hydroxyapatite (bHA) when implanted in dogs in comparison with those of an uncoated Ti/Al-alloy device. The coating of the alloy was carried out using controlled high-velocity suspension flame spray (HVSFS) technique. Both coated and uncoated devices were implanted in dogs’ femur bones for different time periods (45 days and 90 days). Bone-formation ability and healing were followed up, and blood analysis was performed, at Time zero (immediately post surgery), and then at 3 days, 45 days, and 90 days post surgery. Bone mineral density checks, radiological scans of the femur bone, and histological analysis were also conducted. The in-vivo study results proved that implantation of a device made from bHA-coated Ti/Al alloy in dogs’ femur bones is completely safe. This is due to the high osteoconductivity of the coated alloy, which enables the formation of new bone and a full connection between new and original bone material. At 90 days post surgery, the coated alloy had been completely digested within the original bone; thus, it appeared as a part of the femur bone and not as a foreign body. Both the scanning electron microscopy with energy-dispersive X-ray and histology analysis findings affirmed the results. Furthermore, the blood tests indicated no toxicity effects during the 90 days of implantation.


Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 922 ◽  
Author(s):  
Xingwen Zhou ◽  
Yuhua Chen ◽  
Shuhan Li ◽  
Yongde Huang ◽  
Kun Hao ◽  
...  

Friction stir spot welding (FSSW) of Al to Ti alloys has broad applications in the aerospace and automobile industries, while its narrow joining area limits the improvement of mechanical properties of the joint. In the current study, an Al-coating was prepared on Ti6Al4V alloy by hot-dipping prior to joining, then a Zn interlayer was used during friction stir joining of as-coated Ti alloy to the 2014-Al alloy in a lap configuration to introduce a brazing zone out of the stir zone to increase the joining area. The microstructure of the joint was investigated, and the joint strength was compared with the traditional FSSW joint to confirm the advantages of this new process. Because of the increase of the joining area, the maximum fracture load of such joint is 110% higher than that of the traditional FSSW joint under the same welding parameters. The fracture load of these joints depends on the joining width, including the width of solid-state bonding region in stir zone and brazing region out of stir zone.


2018 ◽  
Vol 37 (5) ◽  
pp. 437-444
Author(s):  
Luping Long ◽  
Wensheng Liu ◽  
Yunzhu Ma ◽  
Lei Wu ◽  
Chao Liu

AbstractThe major challenges for conventional diffusion bonding of joining Ti alloy and Al alloy are the undesirable interfacial reaction, low matrixes and joint strength. To avoid the problem in diffusion bonding, a novel two-stage sintering powder metallurgy process is developed. In the present work, the interface characterization and joint performance of the bonds obtained by powder metallurgy bonding are investigated and are compared with the diffusion bonded Ti/Al joints obtained with the same and the optimized process parameters. The results show that no intermetallic compound is visible in the Ti/Al joint obtained by powder metallurgy bonding, while a new layer formed at the joint diffusion bonded with the same parameters. The maximum tensile strength of joint obtained by diffusion bonding is 58 MPa, while a higher tensile strength reaching 111 MPa for a bond made by powder metallurgy bonding. Brittle fractures occur at all the bonds. It is shown that the powder metallurgy bonding of Ti/Al is better than diffusion bonding. The results of this study should benefit the bonding quality.


2011 ◽  
Vol 413 ◽  
pp. 439-443 ◽  
Author(s):  
Yu Hua Chen ◽  
Liang Yu ◽  
Quan Ni

Titanium alloy TC1 and Aluminum alloy LF6 were butt jointed by friction stir welding (FSW) using zinc as the middle layer material. Influence of zinc on the microstructure and brittle phases were studied. The results show that, the microstructure of the nuclear zone is a mixture structure with Ti alloy particles distributed on Al alloy substrate. At the same time, XRD test results show that there TiAl3 intermetallic compounds and Zn0.69Ti0.31 intermetallic compounds in the nuclear region. The joint which is added zinc as the middle layer material becomes more brittle.


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