Compressive strength, microstructure and thermal analysis of autoclaved and air cured structural lightweight concrete made with coal bottom ash and silica fume

2010 ◽  
Vol 527 (16-17) ◽  
pp. 3676-3684 ◽  
Author(s):  
Watcharapong Wongkeo ◽  
Arnon Chaipanich
2019 ◽  
Vol 8 (4) ◽  
pp. 1041-1044

This paper study the effectiveness of waste material from industrial by-product as lightweight self-cured concrete. Waste material involved in this study is coal bottom ash, oil palm boiler clinker and hydrogel from diapers. Coal bottom ash (CBA) used as a fine aggregate replacement whilst oil palm clinker (OPBC) added into the concrete mixture as partial replacement of coarse aggregate in order to produce lightweight concrete. In addition, hydrogel from disposable diapers was acted as selfcuring agent. Different percentage of CBA as the fine aggregate replacement in concrete was used with the constant value of OPBC as coarse aggregate replacement. The result shows that the concrete sample containing 100% replacement of CBA has the lightest density as compared to other samples. In terms of compressive strength, the sample containing 40% replacement of CBA has similar compressive strength to control sample with reduction of the density of 22% when compared to the control sample. It is concluded that the recycling of CBA and OPBC as replacement material in lightweight concrete has good potential and also processing of CBA and OPBC to develop nano-material are the future potential of CBA and OPBC research for energy efficiency building.


Buildings ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 44
Author(s):  
Tariq Ali ◽  
Abdul Salam Buller ◽  
Fahad ul Rehman Abro ◽  
Zaheer Ahmed ◽  
Samreen Shabbir ◽  
...  

Cement production produces a high amount of carbon dioxide, which has a negative impact on the environment. By utilizing waste products instead of cement, environmental degradation can be reduced. The current study was undertaken to study the mechanical and durability performance of concrete by replacing 7.5%, 10%, and 12.5% silica fume (SF) of cement weight. Additionally, coal bottom ash (CBA) was also substituted as fine aggregates with 10%, 20%, and 30%. Compressive strength and indirect tensile strength were the major parameters regarding mechanical properties, while corrosion analysis and sulfate attack were set for durability performance. Sixteen mixes were prepared including a control mix. Out of these, three mixes contained SF, three mixes contained CBA, and eight mixes contained both SF and CBA with 1:2:4 ratio at 0.5 w/b ratio. The results concluded that the addition of 12.5% SF and 30% CBA gives optimum compressive strength and tensile strength. Furthermore, using the SF and CBA reduces the workability of concrete. Furthermore, the use of these byproducts increased the durability in terms of corrosion and sulfate attack.


This article investigates the slump and compressive strength of artificial lightweight aggregate concrete with Ground Granulated Blast Furnace Slag (GGBFS) and Silica Fume with glass fibres. The increase in usage of cement in the construction industry is a concern for ecological deterioration, in this view; artificial aggregates was manufactured with major amount of fly ash and replacement of cement with various industrial by-products in concrete. An optimum level of GGBFS from 10 to 50% and Silica Fume from 2 to 6% with addition of glass fibres was assessed based on compressive strength values. The compressive strength was conducted for 7 and 28Days of water curing on M30 grade lightweight concrete with constant water to cement ratio as 0.45 and 0.2% of Master Gelenium super plasticizer. The conclusions achieved from the compressive strength of concrete containing GGBFS and Silica Fume was increased as the curing time increases. As a result lightweight aggregate concrete with a cement content of 226 kg/m3 develops 37.3 N/mm2 compressive strength.


2018 ◽  
Vol 762 ◽  
pp. 351-355 ◽  
Author(s):  
Genadijs Sahmenko ◽  
Eva Namsone ◽  
Kristaps Rubenis ◽  
Arita Dubnika ◽  
Guntars Niparts

In the present study the effect of various additives (silica sand, silica fume, zeolite and cenospheres) as well as the aeration on the properties (consistency, density, compressive and bending strength) of lightweight concrete was studied. Density, compressive and bending strength of the lightweight concrete were substantially reduced by replacing silica sand with censopheres or by adding air entraining agent to the grout used for the preparation of the samples. Silica fume and zeolite admixture improved mechanical properties of the samples. Specific compressive strength of the cenospheres containing samples is comparable or even higher than the ones made of the mixes without the cenospheres.


2021 ◽  
Vol 26 (3) ◽  
Author(s):  
Fernanda Pacheco ◽  
Michael Anderson Bica Moreira ◽  
Marlova Piva Kuwakowiski ◽  
Feliciane Andrade Breh ◽  
Bernardo Fonseca Tutikian

ABSTRACT Ahead of the incorporation of residues in concrete composition, there is a decline in the environmental impact of buildings. One of the goals of today’s development is the employment of low-impact energy sources, such as thermoelectric. Thermoelectric industries display a high rate of residues, among which is pointed out coal bottom ash (CBA) (15% total residues), which have density superior to fly ash and accumulates in silos. Considering this scenario, this paper assessed the incorporation feasibility of CBA in the composition of cellular concrete, replacing silica fume. This study comprehended CBA characterization and application. For such, it was performed a scanning electron microscope (SEM) associated with Energy dispersive spectroscopy (EDS) analysis, laser granulometry, X-ray diffraction (XRD), X-ray efflorescence and density. Following the incorporation of the residues in cellular concrete in place of silica fume, it was performed compression strength analysis and SEM anew, evaluating the impact of CBA’s insertion in concrete’s microstructure. The XRD results are complementary to the other analyses. With SEM technique, it was observed the predominance of spherical-shape particles. The compressive strength of CBA concretes was superior to the reference concrete from 0,13 to 0,74MPa.


2021 ◽  
Vol 11 (1) ◽  
pp. 20
Author(s):  
Nor Farhana Binti Ab Gulam ◽  
A. B. M. Amrul Kaish ◽  
Abir Mahmood ◽  
Sudharshan N. Raman ◽  
Maslina Jamil ◽  
...  

Geopolymerization is widely used in the construction sector for its characteristics of strong compressive strengths, quick hardening, long-term durability, fire resistance, and erosion resistance. This paper has gone through the geopolymer performances utilizing coal bottom ash (CBA), CBA blended with fly ash (FA), CBA mixed together with slag, and CBA with rice husk ash (RHA). CBA shows a better performance than FA in the compressive strength. This paper has discovered several elements that influence geopolymerization, the curing time, the curing temperature, the silicate and hydroxide ratio, and grinding CBA surfaces. The combination of CBA and RHA is suitable for lightweight concrete, as the range of the volumetric weight is within 1192 kg/m3 to 1655 kg/m3. The slump result decreases, as the ratio of CBA and slag increases. Slag particles are uneven in shape, which increases water consumption and leads to a honeycombed structure, whereas CBA particles are spherical in shape, which enhances workability.


Author(s):  
Hoc Thang Nguyen

Current cement-based building materials have a huge disadvantage that they are easily broken due to thermal decomposition at high temperature (over 500°C) of structures of hydrated cement. This is easily observed at construction works when burned, the cement-based mortar and concrete materials and plaster are susceptible to collapse causing damage to buildings or structures. More seriously, these accidents easily cause injuries or loss of life for residents and people working there. Therefore, research on fire resistance and structural stability at high temperatures of building materials is always an interested topic of many scientists. This study utilized resources of highly active alumino silicate materials such as coal bottom ash and rice husk ash to produce geopolymer using sodium silicate solution as an alkaline activator. The ash-based geopolymer has good engineering properties responding to requirements of ASTM C55 and C90 for lightweight concrete brick. It is interesting to note that the geopolymer product was tested for thermal properties at 1000°C such as heat resistance, volumetric shrinkage, mass loss. The experimental results show that the ash-based geopolymer material has high thermal stability with increasing significantly of compressive strength after heated at 1000°C. Moreover, the geopolymer was also carried out to characterize microstructure before and after exposed at high temperature using methods of X-ray diffraction (XRD), scanning electron microscope (SEM). Thermal analysis methods such as thermogravimetric (TG), differential thermal analysis (DTA), and dilatometry-thermal expansion (CTE) were used to evaluate microstructural stability of the geopolymer-based materials.


2012 ◽  
Vol 626 ◽  
pp. 344-349 ◽  
Author(s):  
Maryam Mortazavi ◽  
Mojtaba Majlessi

The purpose of this paper is to evaluate the effect of silica fume on compressive strength of structural lightweight concrete, containing saturated LECA (Light Expanded Clay Aggregate) as lightweight aggregate (LWA). In experimental phase of study 120 cubic specimens (10*10*10) were made and cured. For every mix design, different cement percentages were replaced with silica fume, containing same amount of saturated LECA. The mixes incorporate 0%, 5%, 10%, 15%, 20%, 25% silica fume. Constant level of Water/Cement ratio (0.37) was considered. For each mix design 20 specimens were prepared and cured for 7, 14, 28, 42 days in standard 20 C water. Also 20 specimens with the same mix design of 0% silica fume as normal weight concrete were prepared and cured to compare the results. For these specimens LECA were replaced with same volume and size of sand. The testing results showed; increasing silica fume causes considerable increase in compressive strength. The rate of strength gain slows down at high percentage of silica fume. Also silica fume leads concrete to get higher initial compressive strength at certain time compared with normal weight concrete.


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