Effects of friction stir processing on mechanical properties of the cast aluminum alloys A319 and A356

2005 ◽  
Vol 53 (2) ◽  
pp. 201-206 ◽  
Author(s):  
M.L. Santella ◽  
T. Engstrom ◽  
D. Storjohann ◽  
T.-Y. Pan
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloys ◽  
Friction Stir Processing ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Cast Aluminum Alloys

Possibilities to Apply Friction Stir Processing FSP in Surface Engineering

2021 ◽  
Vol 890 ◽  
pp. 56-65
Author(s):  
Cristian Ciucă ◽  
Lia Nicoleta Boțilă ◽  
Radu Cojocaru ◽  
Ion Aurel Perianu
Keyword(s):  
Aluminum Alloys ◽  
Friction Stir Processing ◽  
Surface Engineering ◽  
Copper Alloys ◽  
Welding Process ◽  
Industrial Applications ◽  
Process Conditions ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Cast Aluminum Alloys

The results obtained by ISIM Timisoara to the development of the friction stir welding process (FSW) have supported the extension of the researches on some derived processes, including friction stir processing (FSP). The experimental programs (the researches) were developed within complex research projects, aspects regarding the principle of the process, modalities and techniques of application, experiments for specific applications, being approached. The paper presents good results obtained by friction stir processing of cast aluminum alloys and copper alloys. The optimal process conditions, optimal characteristics of the processing tools were defined. The complex characterization of the processed areas was done, the advantages of the process applying being presented, especially for the cast aluminum alloys: EN AW 4047, EN AW 5083 and EN AW 7021. The characteristics of the processed areas are compared with those of the base materials. The results obtained are a solid basis for substantiating of some specific industrial applications, especially in the automotive, aeronautical / aerospace fields.

Friction Stir Processing: Effect on Microstructure and Mechanical Properties in Cast Aluminum Alloys

2019 ◽  
Author(s):  
Murat Tiryakioğlu ◽  
Nelson Netto
Keyword(s):  
Aluminum Alloys ◽  
Friction Stir Processing ◽  
Quality Index ◽  
Structural Quality ◽  
Casting Defects ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Index Analysis ◽  
Cast Aluminum Alloys ◽  
Eutectic Si

Microstructural and mechanical data from the literature of friction stir processed (FSPed) cast aluminum alloys were reanalyzed. Results indicated that friction stir processing (FSP) produced more homogeneous microstructures, with finer eutectic Si particles, grains, and intermetallics. However, a relationship between microstructural measures and process parameters could not be established. Regardless of the resultant microstructure, structural casting defects, i.e., pores and oxide films, were reduced in size or completely eliminated after FSP. Consequently, ductility and fatigue life were drastically improved by FSP. Quality index analysis showed that some FSPed specimens have a higher structural quality than aerospace and premium quality castings, and can be used to determine the intrinsic properties of cast aluminum alloys.

Metallurgical Studies on the Friction Stir Welding of Dissimilar A356 and A413 Alloys

2012 ◽  
Vol 488-489 ◽  
pp. 345-349
Author(s):  
G. Elatharasan ◽  
V.S. Senthil Kumar
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Aluminum Alloys ◽  
Structural Characteristics ◽  
Grain Structure ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys ◽  
Cast Aluminum Alloys ◽  
Welding Defects

Friction stir welding is a technique useful for joining aluminum alloys that are difficult to weld. In recent years, however the focuses has been on welding dissimilar aluminum alloys, and analyze their mechanical properties and micro-structural characteristics. In the present study, the less investigated welding of cast aluminum alloys is considered. Cast aluminum alloys, A356 and A413, commonly used in automotive and aerospace industries, were friction-stir welded and their mechanical properties and micro-structural characteristics were analyzed. On testing their welded region, no welding defects were observed. The welded region exhibited a maximum tensile strength of 90 N/mm2 and Vickers micro-hardness of 56.8. The micro-structural observations at the nugget region revealed a refined grain structure.

Microstructural Modification of Cast Aluminum Alloys via Friction Stir Processing

2003 ◽  
Vol 426-432 ◽  
pp. 2891-2896 ◽  
Author(s):  
Z.Y. Ma ◽  
Siddharth R. Sharma ◽  
Rajiv S. Mishra ◽  
Murray W. Mahoney
Keyword(s):  
Aluminum Alloys ◽  
Friction Stir Processing ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Microstructural Modification ◽  
Cast Aluminum Alloys

Friction Stir Welding of Dissimilar A319 and A413 Cast Aluminum Alloys

2014 ◽  
Vol 39 (8) ◽  
pp. 6363-6373 ◽  
Author(s):  
A. Karam ◽  
T. S. Mahmoud ◽  
H. M. Zakaria ◽  
T. A. Khalifa
Keyword(s):  
Friction Stir Welding ◽  
Aluminum Alloys ◽  
Cast Aluminum ◽  
Friction Stir ◽  
Cast Aluminum Alloys

PROSPECTS FOR THE USE OF HOT ISOSTATIC PRESSING IN CAST ALUMINUM ALLOYS (review)

2021 ◽  
pp. 17-26
Author(s):  
E.A. Prokhorchuk ◽  
◽  
K.A. Vlasova ◽  
A.V. Trapeznikov ◽  
Yu.V. Reshetnikov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloys ◽  
Hot Isostatic Pressing ◽  
Term Strength ◽  
Cast Aluminum ◽  
Dense Structure ◽  
Isostatic Pressing ◽  
Cast Aluminum Alloys ◽  
Strength Tests

The article provides an overview of studies on the influence of HIP on the density, roughness and mechanical properties of cast aluminum alloys. As a result of HIP, the density of the alloy, its ductility, and cyclic characteristics increase, and the scatter of mechanical properties determined during tensile and long-term strength tests decreases. The use of HIP increases the yield of good casting due to the reduction of rejects due to unacceptable porosity detected during х-ray inspection. Thus, the casting acquires a homogeneous, completely dense structure.

scholarly journals Studying the process of modification of lithium aluminum alloys

2021 ◽  
pp. 55
Author(s):  
Nataliya Kalinina ◽  
Tetyana Nosova ◽  
Stella Mamchur ◽  
Nataliya Tsokur ◽  
Nikita Komarov
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Particle Size ◽  
Aluminum Alloys ◽  
Magnesium Silicide ◽  
Grain Structure ◽  
Lithium Aluminum ◽  
Cast Aluminum ◽  
Initial State ◽  
Cast Aluminum Alloys

The effect of modification with dispersed compositions on the grain structure and mechanical properties of industrial aluminum alloys has been studied. Aluminum alloys of the Al-Si, Al-Mg-Sc, Al-Cu-Mn systems were modified with dispersed Mg2Si powder with a particle size of up to 200 nm. The amount of modifier to be added to the melt is calculated. The physicochemical properties of dispersed Mg2Si have been studied. Melting of the AMg6, 1570, 2219, AK9ch alloys in the initial state and with the treatment of Mg2Si melts have been carried out. The action of insoluble applications, isomorphic to aluminum, the similarity of the influence of soluble elements holds only when the amount of insoluble addition exceeds the number of crystals formed arbitrarily under the same conditions. Thus, with an increase in the amount of insoluble addition, in particular silicon carbide particles, the grain size first decreases and then remains constant. The mechanism of the influence of dispersed particles of magnesium silicide on the formation of the structure of hypoeutectic aluminum alloys during crystallization is that their bulk is pushed out by the crystallization front into the liquid phase and participates in the refinement of the structural components of the alloy. To determine the optimal amount of silicon carbide modifier, industrial melting and testing were performed on specimens that underwent heat treatment according to the T6 mode (quenching and artificial aging). The quality of cast aluminum alloys during modification depends on many factors: the nature of the dispersed phase, the temperature of the melt, and the modes of its mixing with the introduction of particles. Dependences of the particle size and the amount of the modifier on the mechanical properties of the alloys have been established. The mechanism of interaction of the modifier with aluminum melt during crystallization has been established. In industrial experiments, the most effective size of SiC particles for increasing the σm of the AK9ch alloy from 115 to 260 MPa in the as-cast state has been established. The optimal content of Mg2Si (0.10 %) for increasing the σm of aluminum alloys has been determined.

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