Ceramic coating material for thermal insulation Masateru Nakamura, Nakaba Tamura, Sumio Kamiya (Toyota Motor Corp.)

JSAE Review ◽  
1997 ◽  
Vol 18 (2) ◽  
pp. 192
2021 ◽  
Vol 21 (8) ◽  
pp. 4492-4497
Author(s):  
Eun Ae Shin ◽  
Gye Hyeon Kim ◽  
Jeyoung Jung ◽  
Sang Bong Lee ◽  
Chang Kee Lee

Hydrophobic ceramic coatings are used for a variety of applications. Generally, hydrophobic coating surfaces are obtained by reducing the surface energy of the coating material or by forming a highly textured surface. Reducing the surface energy of the coating material requires additional costs and processing and changes the surface properties of the ceramic coating. In this study, we introduce a simple method to improve the hydrophobicity of ceramic coatings by implementing a textured surface without chemical modification of the surface. The ceramic coating solution was first prepared by adding cellulose nanofibers (CNFs) and then applied to a polypropylene (PP) substrate. The surface roughness increased as the amount of added CNFs increased, increasing the water contact angle of the surface. When the amount of CNFs added was corresponding to 10% of the solid content, the surface roughness average of the area was 43.8 μm. This is an increase of approximately 140% from 3.1 μm (the value of the surface roughness of the surface without added CNFs). In addition, the water contact angle of the coating with added CNF increased to 145.0°, which was 46% higher than that without the CNFs. The hydrophobicity of ceramic coatings with added CNFs was better because of changes in the surface topography. After coating and drying, the CNFs randomly accumulated inside the ceramic coating layer, forming a textured surface. Thus, hydrophobicity was improved by implementing a rugged ceramic surface without revealing the surface of the CNFs inside the ceramic layer.


2011 ◽  
Vol 686 ◽  
pp. 521-527
Author(s):  
Ye Han ◽  
Shu Yu Yao ◽  
Wei Wei Zhang ◽  
Ming Gu ◽  
Yu Sui Yao

A novel wear resistant glass-ceramic coating system (based on SiO2-B2O3-Al2O3 glass system) on iron based substrate was developed. Friction coefficient, wear rate and coefficient of thermal expansion of coating material were evaluated using suitable methods. The coating materials and the resultant coatings were characterized using differential thermal analysis (DTA), X-ray diffraction analysis (XRD) and Scanning Electron Microscope (SEM). XRD analysis of the coating materials showed presence of a number of microcrystal. SEM micrographs indicate strong chemical bonding at the iron-ceramic interface. The coating material showed perfect properties for protection the iron substrate from abrasion.


2017 ◽  
Vol 33 (9) ◽  
pp. 995-1003 ◽  
Author(s):  
Marin Dean Bilandžić ◽  
Susanne Wollgarten ◽  
Jochen Stollenwerk ◽  
Reinhart Poprawe ◽  
Marcella Esteves-Oliveira ◽  
...  

2011 ◽  
Vol 99-100 ◽  
pp. 810-814
Author(s):  
Xiang Tian Chen ◽  
Ye Han ◽  
Shu Yu Yao ◽  
Wei Wei Zhang ◽  
Yun Sui Yao ◽  
...  

A new glass-ceramic coating material on nickel based super alloy substrate had been found, the glass¬-ceramic coating material was developed from a glass based on MgO–Al2O3–TiO2 system. The coating material was characterized through X-ray diffractometry (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), hardness, thermal expansion coefficient testing. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicated microstructure of the material. Optical micrographs showed smooth glossy impervious free surface with defects. Hardness analysis showed the glass-ceramic coating material had higher microhardness. The thermal expansion coefficient of the nimonic alloy was much higher compared to the coating material at specific temperature.


Author(s):  
Ozer Unal

Interest in ceramics as thermal barrier coatings for hot components of turbine engines has increased rapidly over the last decade. The primary reason for this is the significant reduction in heat load and increased chemical inertness against corrosive species with the ceramic coating materials. Among other candidates, partially-stabilized zirconia is the focus of attention mainly because ot its low thermal conductivity and high thermal expansion coefficient.The coatings were made by Garrett Turbine Engine Company. Ni-base super-alloy was used as the substrate and later a bond-coating with high Al activity was formed over it. The ceramic coatings, with a thickness of about 50 μm, were formed by EB-PVD in a high-vacuum chamber by heating the target material (ZrO2-20 w/0 Y2O3) above its evaporation temperaturef >3500 °C) with a high-energy beam and condensing the resulting vapor onto a rotating heated substrate. A heat treatment in an oxidizing environment was performed later on to form a protective oxide layer to improve the adhesion between the ceramic coating and substrate. Bulk samples were studied by utilizing a Scintag diffractometer and a JEOL JXA-840 SEM; examinations of cross-sectional thin-films of the interface region were performed in a Philips CM 30 TEM operating at 300 kV and for chemical analysis a KEVEX X-ray spectrometer (EDS) was used.


Sign in / Sign up

Export Citation Format

Share Document