A Novel Wear Resistant Glass-Ceramic Coating Material

2011 ◽  
Vol 686 ◽  
pp. 521-527
Author(s):  
Ye Han ◽  
Shu Yu Yao ◽  
Wei Wei Zhang ◽  
Ming Gu ◽  
Yu Sui Yao

A novel wear resistant glass-ceramic coating system (based on SiO2-B2O3-Al2O3 glass system) on iron based substrate was developed. Friction coefficient, wear rate and coefficient of thermal expansion of coating material were evaluated using suitable methods. The coating materials and the resultant coatings were characterized using differential thermal analysis (DTA), X-ray diffraction analysis (XRD) and Scanning Electron Microscope (SEM). XRD analysis of the coating materials showed presence of a number of microcrystal. SEM micrographs indicate strong chemical bonding at the iron-ceramic interface. The coating material showed perfect properties for protection the iron substrate from abrasion.

2011 ◽  
Vol 99-100 ◽  
pp. 810-814
Author(s):  
Xiang Tian Chen ◽  
Ye Han ◽  
Shu Yu Yao ◽  
Wei Wei Zhang ◽  
Yun Sui Yao ◽  
...  

A new glass-ceramic coating material on nickel based super alloy substrate had been found, the glass¬-ceramic coating material was developed from a glass based on MgO–Al2O3–TiO2 system. The coating material was characterized through X-ray diffractometry (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), hardness, thermal expansion coefficient testing. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicated microstructure of the material. Optical micrographs showed smooth glossy impervious free surface with defects. Hardness analysis showed the glass-ceramic coating material had higher microhardness. The thermal expansion coefficient of the nimonic alloy was much higher compared to the coating material at specific temperature.


2012 ◽  
Vol 445 ◽  
pp. 554-559 ◽  
Author(s):  
Khalid A. S. Al-Khateeb ◽  
Ammar A. Mustafa ◽  
Ahmad Faris ◽  
Agus Geter Edy Sutjipto

A new experimental porous glass ceramic coating for dental implants was prepared with a new formula consisted of a sintered glass ceramic based on alumina, silica glass and boron trioxide. The resultant sintered objects were anodized by one step anodization method at a constant potential of 40V and at a temperature of 22°C. X-ray diffraction analysis was performed to investigate the phase structure of the new material in addition to SEM investigation for surface texture and pores size and distribution. The new experimental material was subjected to failure under universal testing machine for compressive strength. The results showed a promising material to use as coating for implants as X-ray diffraction exhibited an amorphous phase diagram for the material structure whereas SEM results revealed that the pores in the specimens prepared by anodization method were highly ordered and the mean average pore size was 6.5-8.5 nm. The compressive strength test showed that the test-porous glass ceramic coating has a mean numerical value of up to 7.5 MPa which indicates an ambitious result for the new material.


2017 ◽  
Vol 33 (9) ◽  
pp. 995-1003 ◽  
Author(s):  
Marin Dean Bilandžić ◽  
Susanne Wollgarten ◽  
Jochen Stollenwerk ◽  
Reinhart Poprawe ◽  
Marcella Esteves-Oliveira ◽  
...  

2014 ◽  
Vol 46 (3) ◽  
pp. 377-383
Author(s):  
R. Souag ◽  
N. Kamel ◽  
Y. Mouheb ◽  
M. Hammadi ◽  
Z. Kamel ◽  
...  

New nuclear glass-ceramics are extensively studied for the radioactive waste confinement, due to the double confinement conferred by the glass-ceramics. In this study, a glass-ceramic constituted by an aluminosilicate glass in the system: SiO2-Al2O3-CaO-MgOZrO2-TiO2, containing 2wt.% of Ca0.83Ce0.17ZrTi1.66Al0.34O7 zirconolite, has been synthesized by the discontinuous method. Cerium, an actinide surrogate is introduced both in the glass and ceramic phases. The synthesis is performed by a double melting at 1350?C, followed by a nucleation at 564?C, during 2 h, and a crystal growth at 1010?C during 3 h. Then effect of Ca/Mg ratio on the distribution of the crystalline network in the material was studied for Ca / Mg ratios ranging from 0.4 to 5.5. For the whole of the materials, Archimedes density is about 2.80 g/cm3. X-ray diffraction (XRD) analysis shows that the increase of Ca/Mg ratio leads to the increase of aluminosilicated crystalline phases with high Ca contents; the materials molar volumes remaining constant. The zirconolite phase is not affected by these additive aluminosilicated phases. The scanning electron microscopy analysis (SEM) coupled with energy dispersive X-ray (EDX) analysis confirmed these results; and shows the uniformity of distribution of the ceramics in the bulk of the materials.


2013 ◽  
Vol 683 ◽  
pp. 42-45 ◽  
Author(s):  
Mei Li ◽  
Ming Wang ◽  
Mi Tang Wang ◽  
Mao Rong Hao ◽  
Zhao Gang Liu ◽  
...  

The ZnO-B2O3-SiO2 base glass was prepared with high temperature melting method. The base glass powder was investigated by differential thermal analysis (DTA) and the glass-ceramic was investigated by X-ray diffraction (XRD) analysis and scanning electron microscope (SEM). The results indicated that the structure adjustment of the base glass appeared around 595°C and the exothermic peaks turned up around 740°C and 860°C in the DTA testing. But the strength of the structure adjustment and the exothermic peaks was weak. The XRD results showed that the non-crystal glass was amorphous form without diffraction peaks appearing. The crystallization glass obviously contained crystals, which were more amount of ZnAl2O4 crystal and a small amount of NaAlSiO4 crystal. Through the SEM, the surface morphology of the glass-ceramic showed that the amount of the crystal was dense.


TAPPI Journal ◽  
2011 ◽  
Vol 10 (1) ◽  
pp. 17-23
Author(s):  
KEVIN TAYLOR ◽  
RICH ADDERLY ◽  
GAVIN BAXTER

Over time, performance of tubular backpulse pressure filters in kraft mills deteriorates, even with regular acid washing. Unscheduled filter replacement due to filter plugging results in significant costs and may result in mill downtime. We identified acid-insoluble filter-plugging materials by scanning electron microscope/energy-dispersion X-ray spectroscopy (SEM/EDS) and X-ray diffraction (XRD) analysis in both polypropylene and Gore-Tex™ membrane filter socks. The major filter-plugging components were calcium sulfate (gypsum), calcium phosphate (hydroxylapatite), aluminosilicate clays, metal sulfides, and carbon. We carried out detailed sample analysis of both the standard acid-washing procedure and a modified procedure. Filter plugging by gypsum and metal sulfides appeared to occur because of the acid-washing procedure. Gypsum formation on the filter resulted from significant hydrolysis of sulfamic acid solution at temperatures greater than 130°F. Modification of the acid-washing procedure greatly reduced the amount of gypsum and addition of a surfactant to the acid reduced wash time and mobilized some of the carbon from the filter. With surfactant, acid washing was 95% complete after 40 min.


Author(s):  
Erdoğan Karip ◽  
Mehtap Muratoğlu

People are exposed to different kinds of diseases or various accidents in life. Hydroxyapatite (HA) has been widely employed for bone treatment applications. In this study, HA was extracted from sheep bones. Bio-composites were doped with 1, 5, and 10 wt.% of expanded perlite and 5 wt.% of ZrO2–MgO-P2O5. The bio-composites were prepared by the cold isostatic pressing method (250 MPa) and sintered at 900°C for 1 h. In order to evaluate the characteristics of the bio-composites, microhardness, density, X-ray diffraction (XRD), Fourier transform infra-red spectroscopy (FT-IR), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) analyses were carried out on them. Additionally, the specimens whose characteristics were determined were kept in synthetic body fluid (SBF), and their in vitro behavior was examined. As a result, it was observed that microhardness increased as both the weight and the grain size of the expanded perlite were increased. Calcium silicate, tri-calcium phosphate, and hydroxyapatite were observed in the XRD analysis of all samples, and the formation of apatite structures was increased by addition of ZrO2–MgO–P2O5.


Nanomaterials ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1969
Author(s):  
Riccardo Scarfiello ◽  
Elisabetta Mazzotta ◽  
Davide Altamura ◽  
Concetta Nobile ◽  
Rosanna Mastria ◽  
...  

The surface and structural characterization techniques of three atom-thick bi-dimensional 2D-WS2 colloidal nanocrystals cross the limit of bulk investigation, offering the possibility of simultaneous phase identification, structural-to-morphological evaluation, and surface chemical description. In the present study, we report a rational understanding based on X-ray photoelectron spectroscopy (XPS) and structural inspection of two kinds of dimensionally controllable 2D-WS2 colloidal nanoflakes (NFLs) generated with a surfactant assisted non-hydrolytic route. The qualitative and quantitative determination of 1T’ and 2H phases based on W 4f XPS signal components, together with the presence of two kinds of sulfur ions, S22− and S2−, based on S 2p signal and related to the formation of WS2 and WOxSy in a mixed oxygen-sulfur environment, are carefully reported and discussed for both nanocrystals breeds. The XPS results are used as an input for detailed X-ray Diffraction (XRD) analysis allowing for a clear discrimination of NFLs crystal habit, and an estimation of the exact number of atomic monolayers composing the 2D-WS2 nanocrystalline samples.


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