scholarly journals Experimental study of the pressure loss in aero-engine air-oil separators

2017 ◽  
Vol 121 (1242) ◽  
pp. 1147-1161 ◽  
Author(s):  
A. Laura Cordes ◽  
B. Tim Pychynski ◽  
C. Corina Schwitzke ◽  
D. Hans-Jörg Bauer ◽  
A. Thiago P. de Carvalho ◽  
...  
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Pressure Loss ◽  
Metal Foam ◽  
Separation Efficiency ◽  
Air Mass ◽  
Aero Engine

ABSTRACTThe results of extensive experimental testing of an aero-engine air-oil separator are presented and discussed. The study focuses on the pressure loss of the system. Oil enters the device in the form of dispersed droplets. Subsequently, separation occurs by centrifuging larger droplets towards the outer walls and by film formation at the inner surface of a rotating porous material, namely an open-cell metal foam. The work described here is part of a study led jointly by the Karlsruhe Institute of Technology (KIT) and the University of Nottingham (UNott) within a recent EU project.The goal of the research is to increase the separation efficiency to mitigate oil consumption and emissions, while keeping the pressure loss as low as possible. The aim is to determine the influencing factors on pressure loss and separation efficiency. With this knowledge, a correlation can eventually be derived. Experiments were conducted for three different separator configurations, one without a metal foam and two with metal foams of different pore sizes. For each configuration, a variety of engine-like conditions of air mass flow rate, rotational speed and droplet size was investigated. The experimental results were used to validate and improve the numerical modelling.Results for the pressure drop and its dependencies on air mass flow rate and the rotational speed were analysed. It is shown that the swirling flow and the dissipation of angular momentum are the most important contributors to the pressure drop, besides the losses due to friction and dissipation caused by the flow passing the metal foam. It was found that the ratio of the rotor speed and the tangential velocity of the fluid is an important parameter to describe the influence of rotation on the pressure loss. Contrary to expectations, the pressure loss is not necessarily increased with a metal foam installed.

Internal Losses and Flow Behavior of a Turbofan Stage at Windmill

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Dilip Prasad ◽  
Wesley K. Lord
Keyword(s):  
Mass Flow Rate ◽  
Test Data ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Pressure Loss ◽  
Flow Behavior ◽  
Stagnation Pressure ◽  
Simple Physical Model ◽  
Mach Numbers

The flow through a high-bypass ratio fan stage during engine-out conditions is investigated, with the objective of quantifying the internal losses when the rotor is at “windmill.” An analysis of altitude test data at various simulated flight Mach numbers shows that the fan rotational speed scales with the engine mass flow rate. Making use of the known values of the nozzle coefficients, we deduce the stagnation pressure loss of the fan stage, which rises significantly as the mass flow rate increases. In order to better understand this behavior, numerical simulations of the fan stage were carried out. The calculated losses agree well with the test data, and it is found that the bulk of the stagnation pressure loss occurs in the stator. A detailed examination of the flow field reveals that the relative flow leaves the rotor at very nearly the metal angle. Moreover, the rotational speed of the fan is such that the inboard sections of the fan blade add work to the flow, while the outboard sections extract work from it. The overall work is essentially zero so that the absolute swirl angle at the rotor exit is small, causing the stator to operate at a severely negative incidence. A gross separation ensues, and the resulting blockage of the stator passage accelerates the flow to high Mach numbers. The highly separated flow in the vane, together with the mixing of the large wakes behind it are responsible for the high losses in the vane. Based on the simulation results for the flow behavior, a simple physical model to estimate the windmill speed of the rotor is developed and is found to be in good agreement with the test data. The utility of this model is that it enables the development of a procedure to predict the internal drag at engine-out conditions, which is discussed.

scholarly journals A Comprehensive CFD Assessment of Wheat Flow in Wheat Conveying Cyclone Validation and Performance Analysis by Experimental Data

Processes ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 1
Author(s):  
Sajed Naiemi Dizajyekan ◽  
Gholamhossein Shahgholi ◽  
Adel Rezvanivand Fanaei ◽  
Vahid Rostampour ◽  
Vali Rasooli Sharabiani ◽  
...  
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Cfd Simulation ◽  
Separation Efficiency ◽  
Tangential Velocity ◽  
Maximum Deviation ◽  
Discrete Phase Model ◽  
Inlet Velocity

Cyclone is often used in the Industry due to its low maintenance costs, simple design, and ease of operation. This work presents both experimental and simulation evaluation on the effect of inlet velocity and mass flow rate on the performance of a wheat conveying cyclone. According to the great importance of the pressure drop and separation efficiency on the separation phenomenon in the cyclone, a comprehensive study has been conducted in this regard. A computational fluid dynamics (CFD) simulation was realized using a Reynolds stress turbulence model, and particle-air interactions were modeled using a discrete phase model. The result showed a good agreement between the measured value and CFD simulation on the pressure drop and tangential velocity with a maximum deviation of 6.8%. It was found that the separation efficiency increased with inlet velocity up to 16 m s−1 but decreased slightly at a velocity of 20 m s−1. The pressure drop increased proportionally with inlet velocity. However, optimum performance with the highest separation efficiency (99%) and acceptable pressure drop (416 Pa) was achieved at the inlet velocity of 16 m s−1 and mass flow rate of 0.01 kg s−1.

Experimental investigations on jet impingement solar air collectors using pin-fin absorber

2020 ◽  
pp. 095440892093530 ◽  
Author(s):  
C Kannan ◽  
M Mohanraj ◽  
P Sathyabalan
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Jet Impingement ◽  
Climatic Conditions ◽  
Solar Irradiation ◽  
Experimental Investigations ◽  
Air Mass ◽  
Pin Fin

In this paper, the performances of a novel jet impingement solar air collector (JISAC) using flat and pin-fin absorbers were experimentally investigated. The experimental observations in a JISAC have been made under the climatic conditions of Coimbatore city in India during the year 2019. The thermo-hydraulic analyses were conduced to study the influence of pressure drop across the perforated jet plate. The effects of solar irradiation, ambient temperature, ambient wind velocity and air mass flow rate through the JISAC duct using flat and pin-fin absorbers were studied. The air mass flow rate through the JISAC was optimized to 0.025 kg/s based on the experimental trials. Thermodynamic performance comparisons have been made among the flat and pin-fin absorbers. The results showed that, the JISAC using pin-fin absorber has 2–7°C higher air temperature at the outlet with 3–7%, 2–6% and 2–6% improved energy efficiency, thermo-hydraulic efficiency and exergy efficiency, respectively when compared to the JISAC using flat absorber. The pressure drop across the JISAC duct is about 90% higher when compared to the conventional solar air collectors. The pressure drop through the jet plate has increased the air velocity impinging on the absorber. As a result, the heat transfer coefficient between air and the absorber has been significantly improved.

Internal Losses and Flow Behavior of a Turbofan Stage at Windmill

2008 ◽  
Author(s):  
Dilip Prasad ◽  
Wesley K. Lord
Keyword(s):  
Mass Flow Rate ◽  
Test Data ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Pressure Loss ◽  
Flow Behavior ◽  
Stagnation Pressure ◽  
Simple Physical Model ◽  
Mach Numbers

The flow through a high-bypass ratio fan stage during engine-out conditions is investigated, with the objective of quantifying the internal losses when the rotor is at “windmill”. An analysis of altitude test data at various simulated flight Mach numbers shows that the fan rotational speed scales with the engine mass flow rate. Making use of the known values of the nozzle coefficients, we deduce the stagnation pressure loss of the fan stage, which rises significantly as the mass flow rate increases. In order to better understand this behavior, numerical simulations of the fan stage were carried out. The predicted losses agree well with the test data, and it is found that the bulk of the stagnation pressure loss occurs in the stator. A detailed examination of the flow field reveals that the relative flow leaves the rotor at very nearly the metal angle. Moreover, the rotational speed of the fan is such that the inboard sections of the fan blade add work to the flow, while the outboard sections extract work from it. The overall work is essentially zero so that the absolute swirl angle at the rotor exit is small, causing the stator to operate at a severely negative incidence. A gross separation ensues and the resulting blockage of the stator passage accelerates the flow to high Mach numbers. The highly separated flow in the vane, together with the mixing of the large wakes behind it are responsible for the high losses in the vane. Based on the simulation results for the flow behavior, a simple physical model to estimate the windmill speed of the rotor is developed and is found to be in good agreement with the test data. The utility of this model is that it enables the development of a procedure to predict the internal drag at engine-out conditions, which is discussed.

Effect of Blade Angle of Attack and Hub to Tip Ratio on Mass Flow Rate in an Axial Fan at a Fixed Rotational Speed

2008 ◽  
Author(s):  
Mohammad J. Izadi ◽  
Alireza Falahat
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Angle Of Attack ◽  
Maximum Flow ◽  
Maximum Flow Rate ◽  
Maximum Mass ◽  
Blade Angle ◽  
Axial Fan

In this investigation an attempt is made to find the best hub to tip ratio, the maximum number of blades, and the best angle of attack of an axial fan with flat blades at a fixed rotational speed for a maximum mass flow rate in a steady and turbulent conditions. In this study the blade angles are varied from 30 to 70 degrees, the hub to tip ratio is varied from 0.2 to 0.4 and the number of blades are varied from 2 to 6 at a fixed hub rotational speed. The results show that, the maximum flow rate is achieved at a blade angle of attack of about 45 degrees for when the number of blades is set equal to 4 at most rotational velocities. The numerical results show that as the hub to tip ratio is decreased, the mass flow rate is increased. For a hub to tip ratio of 0.2, and an angle of attack around 45 degrees with 4 blades, a maximum mass flow rate is achieved.

Research on Two-Phase Flow Instability in Evaporator of Refrigeration System

2010 ◽  
Author(s):  
Nan Liang ◽  
Changqing Tian ◽  
Shuangquan Shao
Keyword(s):  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Two Phase Flow ◽  
Density Wave ◽  
Phase Flow ◽  
Constant Mass ◽  
Refrigeration System ◽  
Two Phase

As one kind of fluid machinery related to the two-phase flow, the refrigeration system encounters more problems of instability. It is essential to ensure the stability of the refrigeration systems for the operation and efficiency. This paper presents the experimental investigation on the static and dynamic instability in an evaporator of refrigeration system. The static instability experiments showed that the oscillatory period and swing of the mixture-vapor transition point by observation with a camera through the transparent quartz glass tube at the outlet of the evaporator. The pressure drop versus mass flow rate curves of refrigerant two phase flow in the evaporator were obtained with a negative slope region in addition to two positive slope regions, thus making the flow rate a multi-valued function of the pressure drop. For dynamic instabilities in the evaporation process, three types of oscillations (density wave type, pressure drop type and thermal type) were observed at different mass flow rates and heat fluxes, which can be represented in the pressure drop versus mass flow rate curves. For the dynamic instabilities, density wave oscillations happen when the heat flux is high with the constant mass flow rate. Thermal oscillations happen when the heat flux is correspondingly low with constant mass flow rate. Though the refrigeration system do not have special tank, the accumulator and receiver provide enough compressible volume to induce the pressure drop oscillations. The representation and characteristic of each oscillation type were also analyzed in the paper.

Heat Transfer and Flow Friction Characteristics for Compact Cold Plates

2003 ◽  
Vol 125 (1) ◽  
pp. 104-113 ◽  
Author(s):  
Chang-Yuan Liu ◽  
Ying-Huei Hung
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Nusselt Number ◽  
Thermal Resistance ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Average Nusselt Number ◽  
Cold Plate ◽  
Air Mass

Both experimental and theoretical investigations on the heat transfer and flow friction characteristics of compact cold plates have been performed. From the results, the local and average temperature rises on the cold plate surface increase with increasing chip heat flux or decreasing air mass flow rate. Besides, the effect of chip heat flux on the thermal resistance of cold plate is insignificant; while the thermal resistance of cold plate decreases with increasing air mass flow rate. Three empirical correlations of thermal resistance in terms of air mass flow rate with a power of −0.228 are presented. As for average Nusselt number, the effect of chip heat flux on the average Nusselt number is insignificant; while the average Nusselt number of the cold plate increases with increasing Reynolds number. An empirical relationship between Nu¯cp and Re can be correlated. In the flow frictional aspect, the overall pressure drop of the cold plate increases with increasing air mass flow rate; while it is insignificantly affected by chip heat flux. An empirical correlation of the overall pressure drop in terms of air mass flow rate with a power of 1.265 is presented. Finally, both heat transfer performance factor “j” and pumping power factor “f” decrease with increasing Reynolds number in a power of 0.805; while they are independent of chip heat flux. The Colburn analogy can be adequately employed in the study.

scholarly journals Analytical and Experimental Investigation of a Plate Fin Heat Exchanger at Cryogenics Temperature

2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi
Keyword(s):  
Heat Exchanger ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Cryogenic Temperature ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Compact Size

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.

scholarly journals Engine Performance of a Gardener Compression Ignition Engine using Rapeseed Methyl Esther

2019 ◽  
Vol 4 (2) ◽  
Author(s):  
Hamisu A Dandajeh ◽  
Talib O Ahmadu
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Equivalence Ratio ◽  
Engine Speed ◽  
Engine Performance ◽  
Combustion Characteristics ◽  
Compression Ignition ◽  
Compression Ignition Engine ◽  
Air Mass

This paper presents an experimental investigation on the influence of engine speed on the combustion characteristics of a Gardener compression ignition engine fueled with rapeseed methyl esther (RME). The engine has a maximum power of 14.4 kW and maximum speed of 1500 rpm. The experiment was carried out at speeds of 750 and 1250 rpm under loads of 4, 8, 12, 16 and 18 kg. Variations of cylinder pressure with crank angle degrees and cylinder volume have been examined. It was found that RME demonstrated short ignition delay primarily due to its high cetane number and leaner fuel properties (equivalence ratio (φ) = 0.22 at 4kg). An increase in thermal efficiency but decrease in volumetric efficiency was recorded due to increased brake loads. Variations in fuel mass flow rate, air mass flow rate, exhaust gas temperatures and equivalence ratio with respect to brake mean effective pressure at engine speeds of 750 and 1250 rpm were also demonstrated in this paper. Higher engine speed of 1250 rpm resulted in higher fuel and air mass flow rates, exhaust temperature, brake power and equivalent ratio but lower volumetric efficiency. Keywords— combustion characteristics, engine performance, engine speed, rapeseed methyl Esther

Sign in / Sign up

Export Citation Format

Share Document