scholarly journals Development of Powered Support Hydraulic Legs with Improved Performance

2019 ◽  
Vol 105 ◽  
pp. 03025 ◽  
Author(s):  
Gennady Buyalich ◽  
Maxim Byakov ◽  
Konstantin Buyalich ◽  
Egor Shtenin

The paper gives a description of the technical solution for the design of a hydraulic leg piston for mechanized roof supports. This technical solution allows the sealing gap to remain almost constant in a wide range of pressures of the working fluid, while significantly improving the working conditions of the lip seal on the piston. This technical solution consists in the fact that, on the side of the piston cavity of the hydraulic leg, the piston contains a sleeve with a seal located on it, which under the action of the pressure of the working fluid deforms in the radial direction, compensating for an increase in the diameter of the working cylinder. In this case, the described technical solution is not subject to inertia and is able to work with static and with dynamic external loads on a hydraulic leg. The results of a comparative finite-element simulation of the stress-strain state of a hydraulic leg at the junction of the piston and the working cylinder are given for the 360 mm dia hydraulic leg of Glinik support with serial and proposed pistons. It is shown that with the proposed piston, when the pressure of the working fluid in the piston cavity is 62 MPa, the change in the radial sealing gap is less than 20 times compared with the serial design.

2021 ◽  
Vol 1 (2) ◽  
pp. 27-33
Author(s):  
M.V. Lyashenko ◽  
◽  
V.V. Shekhovtsov ◽  
P.V. Potapov ◽  
A.I. Iskaliyev ◽  
...  

The pneumatic seat suspension is one of the most important, and in some situations, one of the key components of the vibration protection system for the human operator of the vehicle. At the present stage of scientific and technical activities of most developers, great emphasis is placed on controlled seat suspension systems, as the most promising systems. This article analyzes the methods of controlling the elastic damping characteristics of the air suspension of a vehicle seat. Ten dif-ferent and fairly well-known methods of changing the shape and parameters of elastic damping characteristics due to electro-pneumatic valves, throttles, motors, additional cavities, auxiliary mechanisms and other actuators were considered, the advantages, application limits and disad-vantages of each method were analyzed. Based on the results of the performed analytical procedure, as well as the recommendations known in the scientific and technical literature on improving the vibration-protective properties of suspension systems, the authors proposed and developed a new method for controlling the elastic-damping characteristic, which is implemented in the proposed technical solution for the air suspension of a vehicle seat. The method differs in the thing that it im-plements a cyclic controlled exchange of the working fluid between the cavities of the pneumatic elastic element and the additional volume of the receiver on the compression and rebound strokes, forming an almost symmetric elastic damping characteristic, and partial recuperation of vibrational energy by a pneumatic drive, presented in the form of a rotary type pneumatic motor. In addition, the method does not require an unregulated hydraulic shock absorber, while still having the ad-vantage of improved vibration-proof properties of the air suspension of a vehicle seat over a wide range of operating influences.


Author(s):  
С.В. Чехранов ◽  
Р.Р. Симашов

Экспериментально исследуются различные компоновки турбинных ступеней с целью обеспечения многорежимности у осевых малорасходных турбин. Определено, что под многорежимностью понимается способность турбины поддерживать величину КПД неизменной, или с небольшими изменениями в достаточно широком диапазоне изменения внешних нагрузок. С новой точки зрения обращено внимание на то, что наиболее выраженными свойствами многорежимности обладают турбины в состав которых входит вращающийся сопловой аппарат. В этой связи рассмотрены авторские результаты экспериментальных исследований биротативных турбин с большим углом поворота потока и двух-ступенчатых осевых турбин с частичным облопачиванием рабочего колеса. Выявлено, у исследованных биротативных турбин свойство многорежимности проявляется при степени парциальности, близкой к единице и регулируется путем изменения соотношения частот вращения соплового аппарата и рабочего колеса. А у одновальных турбин с частичным облопачиванием рабочего колеса свойство многорежимности проявляется в широком диапазоне изменения степени расширения в турбине также при полном подводе рабочего тела. Various arrangements of turbine stages are experimentally investigated in order to ensure multiplicity of operating levels for axial low-consumption turbines. It has been determined that multiplicity is understood as the ability of a turbine to maintain the efficiency value unchanged, or with small changes in a fairly wide range of external loads. From a new point of view, attention is drawn to the fact that the most marked properties of operating levels multiplicity are relevant to the turbines which include a rotating nozzle diaphragm. In this regard, the author's results of experimental studies of birotative turbines with a large flow angle and two-stage axial turbines with partial blading of the running wheel are considered. It was revealed that in the investigated birotative turbines the property of multiplicity is manifested at a degree of partiality close to 1 and is regulated by changing the ratio of the rotation frequencies of the nozzle diaphragm and the running wheel. And in single-shaft turbines with partial blading of the running wheel, the multiplicity property is manifested in a wide range of changes in the degree of expansion in the turbine, also with full supply of the working fluid.


Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180 deg tip turn the flow is radial inward to the second passage, and after the 180 deg hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for nonrotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium–high Reynolds number, and high rotation number conditions.


Author(s):  
Qihang Liu ◽  
G.Q. Xu ◽  
Jie Wen ◽  
Yanchen Fu ◽  
Laihe Zhuang ◽  
...  

Abstract This paper presents a multi-condition design method for the aircraft heat exchanger (HEX), marking with light weight, compactness and wide range of working conditions. The quasi-traversal genetic algorithm (QT-GA) method is introduced to obtain the optimal values of five structural parameters including the height, the tube diameter, the tube pitch, and the tube rows. The QT-GA method solves the deficiency of the conventional GA in the convergence, and gives a clear correlation between design variables and outputs. Pressure drops, heat transfer and the weight of the HEX are combined in a single objective function of GA in the HEX design, thus the optimal structure of the HEX suitable for all the working conditions can be directly obtained. After optimization, the weight of the HEX is reduced to 2.250 kg, more than 20% lower than a common weight of around 3 kg. Based on the optimal structure, the off-design performance of the HEX is further analyzed. Results show that the extreme working conditions for the heat transfer and the pressure drops are not consistent. It proves the advance of the multi-condition design method over traditional single-condition design method. In general, the proposed QT-GA design method is an efficient way to solve the multi-condition problems related to the aircraft HEX or other energy systems.


2021 ◽  
Vol 850 (1) ◽  
pp. 012026
Author(s):  
J Kevin Joseph ◽  
R Jeyanthinathan ◽  
R Harish

Abstract A Tesla turbine is a bladeless turbine in which fluid flows in the direction of the centripetal path. It uses fluid properties such as Boundary layer & adhesion of fluid on a series of discs keyed to a shaft. The initial cost and maintenance cost of the Tesla turbine is very low. Our project’s main motive is to improve the performance of a Tesla turbine by changing various parameters such as disc diameter and disc rotating speed through the CFD simulation software using water as a working fluid. The CAD model is designed using Ansys design modeler, meshing is performed using Ansys meshing and post processing is carried out in Ansys fluent. The numerical simulations were carried out using Ansys Fluent which is based on the finite volume method and the changes that occurred in the pressure and velocities are investigated. The parametric study is performed by varying the turbine disc speed. By performing CFD simulations, total pressure contour and velocity magnitude contours are plotted and it is found that pressure and velocity are maximum when the clearance between disc and turbine casing is lesser and at higher turbine disc speeds. The power output of the Tesla turbine is also plotted for various rpm where higher rpm gives maximum power output. The results from the present study would be useful in designing an efficient Tesla turbine with improved performance.


2020 ◽  
Vol 84 (1) ◽  
pp. 27
Author(s):  
Pere Marti-Puig ◽  
Amalia Manjabacas ◽  
Antoni Lombarte

The otolith digital catalogue AFORO allows unknown otoliths to be classified automatically by using a comparison with its classified records. To do this, the otolith’s contour, which is extracted from an image, is used. In AFORO, otolith images follow a strict positional normalization. Only the left sagitta is considered, and the images must show the internal side of the whole otolith, with the sulcus acusticus visible, the dorsal side (D) placed in the dorsal position and the rostral side (R) placed on the right. The otolith in the incoming image to be classified must also follow the same positional normalization. Variations from the reference position worsen the classification results. In this article, robust contour descriptors are proposed to extend this functionality of AFORO to the images of otoliths that are poorly normalized, contain rotations, are entirely inverted or came from the right rather than the left sagitta. These descriptors are based on the discrete Fourier transform and could extend the classification functionality to incoming images that are taken and sent, for instance, from smartphones in a wide range of working conditions.


1970 ◽  
Vol 92 (3) ◽  
pp. 301-309 ◽  
Author(s):  
G. Angelino ◽  
E. Macchi

The computation of power cycles employing carbon dioxide as working fluid and extending down to the critical region requires the knowledge of the thermodynamic properties of CO2 within a wide range of pressures and temperatures. Available data are recognized to be insufficient or insufficiently accurate chiefly in the vicinity of the critical dome. Newly published density and specific heat measurements are employed to compute thermodynamic functions at temperatures between 0 and 50 deg C, where the need of better data is more urgent. Methods for the computation of thermal properties from density measurement in the low and in the high temperature range are presented and discussed. Results are reported of the computation of entropy and enthalpy of CO2 in the range 150–750 deg C and 40–600 atm. The probable precision of the tables is inferred from an error analysis based on the generation, by means of a computer program of a set of pseudoexperimental points which, treated as actual measurements, yield useful information about the accuracy of the calculation procedure.


Author(s):  
Joseph C. Mollendorf ◽  
David R. Pendergast

Underwater workers, sport and military divers, are exposed to thermal stress since most of the waters of the world are below or above what is thermally neutral. Although divers wear insulation suits for passive thermal protection they are inadequate. Active heating is currently accomplished by resistive heating and open-flow tubes delivering hot water; however, these methods are problematic. The challenge of this project was to design, build and test an active diver thermal protection system (DTPS) to be used with wet suit insulation that is effective, user-friendly, reliable, and that could be used by a free-swimming diver. The DTPS has a minimum number of moving parts, is low maintenance, has no unsafe or toxic working fluid and uses no consumables except a safe, high density, modular electrical power source. A portable and swimmable, self-contained, electrically powered unit (DTPS) has been designed, built, and tested that produces and circulates thermally conditioned water in a closed-loop through a zoned tube suit worn by a diver under a wetsuit to maintain skin and body core temperatures within prescribed safe limits. The system has been validated by using physiological data taken on human subjects over a wide range of ambient water temperatures. Corresponding enthalpy and electrical power measurements were used as the basis of a thermodynamic analysis. The DTPS maintained skin and body core temperatures within safe and functional ranges by providing up to about 200 W of heating in cold water and up to about 330 W of cooling in hot water. The corresponding electrical power consumption was up to about 300 W in cold water and up to about 1500 W in hot water. The results of a complete audit of the power use and heat transfer are presented along with the efficiency of the thermoelectric heating/cooling modules and the duty cycle of the system for a range of water immersion temperatures from 10°C to 39°C. The DTPS proved to be an effective and reliable apparatus for diver thermal protection in water temperatures from 10°C to 39°C, which covers most of the range of the earth’s waters. The data presented here can be used to modify the design of the DTPS to meet specific needs of the diving community.


Author(s):  
Victor Bokov ◽  
◽  
Oleh Sisa ◽  
Vasyl Yuryev ◽  
◽  
...  

In modern mechanical engineering, electrical discharge machining (EDM) methods are widely used for machining bodies of rotation from difficult-to-machine materials. Those methods ensure sparing cutting and make it possible to machine any electrically conductive material irrespective of its physical and chemical properties, in particular hardness. There is a known method for dimensional machining of bodies of rotation with electric arc using a wire electrode tool that is pulled along in the machining area thus "compensating" for that tool's EDM wear and tear. The machining accuracy is therefore significantly heightened. However, when implementing this method, an effect of splashing the working fluid outside the working area of the machine and a pronounced luminous effect from the burning of the electric arc in the machining area are observed. That worsens the working conditions. In addition, when pulling the wire electrode tool along the convex surface of the electrode holder, the sliding friction arises, which eventually leads to mechanical destruction of the contact point. As a result, a deep kerf is formed on the electrode holder. When the depth of the kerf reaches the diameter of the wire electrode tool, the destruction of the electrode holder by the electric arc begins. Consequently, the durability of the electrode holder in the known method is unsatisfactory. A method of dimensional machining of bodies of rotation with electric arc using a wire electrode tool with the immersion of the machining area in the working fluid has been proposed, which makes it possible to improve the working conditions of the operator by eliminating the effect of fluid splashing and removing the luminous effect of arc burning in the machining area. In addition, it has been proposed to make the electrode holder in the form of a roller that rotates with a guide groove for the wire electrode tool, while the nozzle for creating the transverse hydrodynamic fluid flow has been proposed to be mounted in a separate fixed housing that is adjacent to the electrode holder. This technical solution replaces the sliding friction with the rolling one thus enhancing the durability of the electrode holder. Mathematical models of the process characteristics of the DMA-process (dimensional machining with electric arc) for bodies of rotation using a wire electrode tool with the immersion of the machining area in the working fluid have been obtained that make it possible to control the machining productivity, the specific machining productivity, the specific electric power consumption, and the roughness of the surface machined.


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