scholarly journals Influence of mixture composition on fresh concrete workability for ballastless track slabs

2020 ◽  
Vol 157 ◽  
pp. 06022
Author(s):  
Liliya Kazanskaya ◽  
Olga Smirnova

There are several factors that affect the fresh concrete workability: water demand and composition of Portland cement, properties of fine and coarse aggregates, presence of superplasticizer and others admixtures, etc. Influence of quantity and fineness of ground quartz additives as well as polycarboxylate-based superplasticizer amount on workability of fresh concrete was studied in the paper. The properties of fresh mixture (slump) and hardened concrete (compressive strength at the age of 24 hours, 28 and 360 days) were estimated. Enhancing the fresh concrete workability using fine ground quartz sand was stated. Savings of superplasticizer per 1 m3 of slab concrete and 1 km of the ballastless track were calculated.

Author(s):  
Chidananda G

Abstract: This paper presents an experimental investigation on influence of different curing methods on the performance of M30 grade concrete. Different curing methods such as air curing, pond curing, intermittent curing, gunny bags curing, chemical curing and using Super Absorbent Polymer (SAP) by 0.3% of weight of cement are considered. Slump and compacting factor tests are performed to know the workability of fresh concrete. Compressive strength of hardened concrete is determined for concrete specimens cured by different curing methods. Durability in terms of carbonation resistance on hardened concrete is also performed as per IS 516 (Part 5/Sec 3, 2021) codal provisions. Depending upon the site conditions and availability of potable water, curing methods such as pond curing, intermittent curing, gunny bags curing, chemical curing and SAP curing can be adopted in site to achieve the expected strength and durability requirements. Keywords: Curing methods, Compressive strength and Carbonation resistance.


2019 ◽  
Vol 9 (23) ◽  
pp. 5109 ◽  
Author(s):  
Miguel C. S. Nepomuceno ◽  
Luís F. A. Bernardo

Self-compacting concrete (SCC) shows to have some specificities when compared to normal vibrated concrete (NVC), namely higher cement paste dosage and smaller volume of coarse aggregates. In addition, the maximum size of coarse aggregates is also reduced in SCC to prevent blocking effect. Such specificities are likely to affect the results of non-destructive tests when compared to those obtained in NVC with similar compressive strength and materials. This study evaluates the applicability of some non-destructive tests to estimate the compressive strength of SCC. Selected tests included the ultrasonic pulse velocity test (PUNDIT), the surface hardness test (Schmidt rebound hammer type N), the pull-out test (Lok-test), and the concrete maturity test (COMA-meter). Seven sets of SCC specimens were produced in the laboratory from a single mixture and subjected to standard curing. The tests were applied at different ages, namely: 1, 2, 3, 7, 14, 28, and 94 days. The concrete compressive strength ranged from 45 MPa (at 24 h) to 97 MPa (at 94 days). Correlations were established between the non-destructive test results and the concrete compressive strength. A test variability analysis was performed and the 95% confidence limits for the obtained correlations were computed. The obtained results for SCC showed good correlations between the concrete compressive strength and the non-destructive tests results, although some differences exist when compared to the correlations obtained for NVC.


Author(s):  
A.O Adeyemi ◽  
M.A Anifowose ◽  
I.O Amototo ◽  
S.A Adebara ◽  
M.Y Olawuyi

This study examined the effect of varying water cement ratio on the compressive strength of concrete produced using palm kernel shell (PKS) as coarse aggregate at different replacement levels. The replacement levels of coarse aggregate with palm kernel shells (PKS) were 0%, 25%, 50%, and 100% respectively. PKS concrete cubes (144 specimens) of sizes 150mm x 150mm x 150mm were cast and cured in water for 7, 14, 21 and 28 days respectively. A mix ratio of 1:2:4 was adopted with water-cement ratio of 0.45, 0.5, and 0.6 respectively while the batching was done by weight. Slump test was conducted on fresh concrete while compressive strength test was carried out on the hardened concrete cubes using a compression testing machine of 2000kN capacity. The result of tests on fresh concrete shows that the slump height of 0.45 water cement ratio (w/c) increases with an increase in PKS%. This trend was similar to 0.50 and 0.60 w/c. However, the compressive strength of concrete cube decreases with an increase in w/c (from 0.45 to 0.60) but increases with respect to curing age and also decreases with increase in PKS%. Concrete with 0.45 water-cement ratio possess the highest compressive strength. It was observed that PKS is not a good substitute for coarse aggregate in mix ratio 1:2:4 for concrete productions. Hence, the study suggest the use of chemical admixture such as superplasticizer or calcium chloride in order to improve the strength of palm kernel shells-concrete.


2020 ◽  
Vol 6 (12) ◽  
pp. 2416-2424
Author(s):  
Erniati Bachtiar ◽  
Mustaan Mustaan ◽  
Faris Jumawan ◽  
Meldawati Artayani ◽  
Tahang Tahang ◽  
...  

This study aims to examine the effect of recycled Polyethylene Terephthalate (PET) artificial aggregate as a substitute for coarse aggregate on the compressive strength and flexural strength, and the volume weight of the concrete. PET plastic waste is recycled by heating to a boiling point of approximately 300°C. There are five variations of concrete mixtures, defined the percentage of PET artificial aggregate to the total coarse aggregate, by 0, 25, 50, 75 and 100%. Tests carried out on fresh concrete mixtures are slump, bleeding, and segregation tests. Compressive and flexural strength tests proceeded based on ASTM 39/C39M-99 and ASTM C293-79 standards at the age of 28 days. The results showed that the use of PET artificial aggregate could improve the workability of the concrete mixture. The effect of PET artificial aggregate as a substitute for coarse aggregate on the compressive and flexural strength of concrete is considered very significant. The higher the percentage of PET plastic artificial aggregate, the lower the compressive and flexural strength, and the volume weight, of the concrete. Substitution of 25, 50, 75 and 100% of PET artificial aggregate gave decreases in compressive strength of 30.06, 32.39, 41.73 and 44.06% of the compressive strength of the standard concrete (18.20 MPa), respectively. The reductions in flexural strength were by respectively 19.03, 54.50, 53.95 and 61.00% of the standard concrete's flexural strength (3.59 MPa). The reductions in volume weight of concrete were by respectively 8.45, 17.71, 25.07 and 34.60% of the weight of the standard concrete volume of 2335.4 kg/m3 Doi: 10.28991/cej-2020-03091626 Full Text: PDF


Author(s):  
Safiki Ainomugisha ◽  
Bisaso Edwin ◽  
Bazairwe Annet

Concrete has been the world’s most consumed construction material, with over 10 billion tons of concrete annually. This is mainly due to its excellent mechanical and durability properties plus high mouldability. However, one of its major constituents; Ordinary Portland Cement is reported to be expensive and unaffordable by most low-income earners. Its production contributes about 5%–8% of global CO2 greenhouse emissions. This is most likely to increase exponentially with the demand of Ordinary Portland Cement estimated to rise by 200%, reaching 6000 million tons/year by 2050.  Therefore, different countries are aiming at finding alternative sustainable construction materials that are more affordable and offer greener options reducing reliance on non-renewable sources. Therefore, this study aimed at assessing the possibility of utilizing sugarcane bagasse ash from co-generation in sugar factories as supplementary material in concrete. Physical and chemical properties of this sugarcane bagasse ash were obtained plus physical and mechanical properties of fresh and hardened concrete made with partial replacement of Ordinary Portland Cement. Cost-benefit analysis of concrete was also assessed. The study was carried using 63 concrete cubes of size 150cm3 with water absorption studied as per BS 1881-122; slump test to BS 1881-102; and compressive strength and density of concrete according to BS 1881-116. The cement binder was replaced with sugarcane bagasse ash 0%, 5%, 10%, 15%, 20%, 25% and 30% by proportion of weight. Results showed the bulk density of sugarcane bagasse ash at 474.33kg/m3, the specific gravity of 1.81, and 65% of bagasse ash has a particle size of less than 0.28mm. Chemically, sugarcane bagasse ash contained SiO2, Fe2O3, and Al2O3 at 63.59%, 3.39%, and 5.66% respectively. A 10% replacement of cement gave optimum compressive strength of 26.17MPa. This 10% replacement demonstrated a cost saving of 5.65% compared with conventional concrete. 


2021 ◽  
Vol 4 (2) ◽  
pp. 12-18
Author(s):  
D.A. Tolypin ◽  
N. Tolypina

the article proposes a rational method for processing 3D printing concrete scrap using vibration equipment, which allows obtaining a multicomponent building material with minimal electricity consumption. As a crite-rion for the degree of grinding of concrete scrap, it is proposed to use the specific surface area of the finely dispersed part of concrete scrap, which should correspond to 400-500 m2/kg. The possibility of reusing the resulting product instead of the traditional fine aggregate of quartz sand is shown. It was found that the con-crete scrap without the addition of Portland cement hardens, reaching up to 48% of the compressive strength of the control samples by 28 days. When 10% of the binder CEM I 42.5 N was added to the concrete scrap processing product, the compressive strength of fine-grained concrete increased by 106.6%, and 20% of Portland cement - by 112.2 %, compared to the strength of control samples of a similar composition on tra-ditional quartz sand after 28 days of hardening. It is noted that this is primarily due to the weak contact zone of quartz sand and the cement matrix of concrete. The use of the product of processing concrete scrap al-lows obtaining building composites based on it with the complete exclusion of natural raw materials


2019 ◽  
Vol 5 (5) ◽  
pp. 1007-1019 ◽  
Author(s):  
Babar Ali ◽  
Liaqat Ali Qureshi ◽  
Ali Raza ◽  
Muhammad Asad Nawaz ◽  
Safi Ur Rehman ◽  
...  

Despite plain cement concrete presenting inferior performance in tension and adverse environmental impacts, it is the most widely used construction material in the world. Consumption of fibers and recycled coarse aggregates (RCA) can add ductility and sustainability to concrete. In this research, two mix series (100%NCA, and 100%RCA) were prepared using four different dosages of GF (0%GF, 0.25%GF, 0.5%GF, and 0.75%GF by volume fraction).  Mechanical properties namely compressive strength, splitting tensile strength, and flexural strength of each concrete mixture was evaluated at the age of 28 days. The results of testing indicated that the addition of GF was very useful in enhancing the split tensile and flexural strength of both RCA and NCA concrete. Compressive strength was not highly sensitive to the addition of GF. The loss in strength that occurred due to the incorporation of RCA was reduced to a large extent upon the inclusion of GF. GF caused significant improvements in the split tensile and flexural strength of RCA concrete. Optimum dosage of GF was determined to be 0.25% for NCA, and 0.5% for RCA concrete respectively, based on the results of combined mechanical performance (MP).


Buildings ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 10 ◽  
Author(s):  
Gökhan Kaplan ◽  
Hasbi Yaprak ◽  
Selçuk Memiş ◽  
Abdoslam Alnkaa

The use of mineral admixtures and industrial waste as a replacement for Portland cement is recognized widely for its energy efficiency along with reduced CO2 emissions. The use of materials such as fly ash, blast-furnace slag or limestone powder in concrete production makes this process a sustainable one. This study explored a number of hardened concrete properties, such as compressive strength, ultrasonic pulse velocity, dynamic elasticity modulus, water absorption and depth of penetration under varying curing conditions having produced concrete samples using Portland cement (PC), slag cement (SC) and limestone cement (LC). The samples were produced at 0.63 and 0.70 w/c (water/cement) ratios. Hardened concrete samples were then cured under three conditions, namely standard (W), open air (A) and sealed plastic bag (B). Although it was found that the early-age strength of slag cement was lower, it was improved significantly on 90th day. In terms of the effect of curing conditions on compressive strength, cure W offered the highest compressive strength, as expected, while cure A offered slightly lower compressive strength levels. An increase in the w/c ratio was found to have a negative impact on pozzolanic reactions, which resulted in poor hardened concrete properties. Furthermore, carbonation effect was found to have positive effects on some of the concrete properties, and it was observed to have improved the depth of water penetration. Moreover, it was possible to estimate the compressive strength with high precision using artificial neural networks (ANN). The values of the slopes of the regression lines for training, validating and testing datasets were 0.9881, 0.9885 and 0.9776, respectively. This indicates the high accuracy of the developed model as well as a good correlation between the predicted compressive strength values and the experimental (measured) ones.


2018 ◽  
Vol 7 (4.20) ◽  
pp. 395
Author(s):  
Laith Mohammed Ridha Mahmmod Wajde ◽  
S. S. Alyhya Zainab ◽  
M. R. Abdul Rasoul ◽  
Abdulrasool T. Abdulrasool ◽  
. .

Properties of coarse aggregate such as texture have a significant influence on the performance of fresh and hardened concrete. A smooth surface can enhance workability, yet a rougher one offers a stronger bond between aggregate and paste, resulting in higher strength. This research aims to roughen the texture of white smoothed aggregate by using cement-iron filings mortar with the aid of microwave maturation to accelerate the adhesion process of mortar-aggregate surface. The mortar was prepared by mixing an equal weight of cement and iron filings, of a particular size, with sand. Four different periods (2, 4, 6 and 8 mints.)  of microwave treatment in addition to water curing were considered plus one reference mortar which cured in only air for 24 hrs. The treated aggregate was then used for casting concrete specimens with a w/c ratio of 0.5 in which their properties being determined by means of density, compressive and tensile strengths observations. The main findings revealed that the concrete specimens contained microwave treated aggregate attained higher compressive strength compared with those treated in the air. Data also showed that concrete specimens with microwave treated aggregate possess better tensile properties as a consequence of the improvement in the transition zone.   


2006 ◽  
Vol 33 (2) ◽  
pp. 206-213 ◽  
Author(s):  
Peter J Tumidajski ◽  
B Gong

The properties of concrete were studied when the proportions of 37.5 and 19.5 mm stone in the coarse aggregate were varied. With the cement content of 160 kg/m3 and the ratio of water/cement (w/c) greater than 0.9, the compressive strength is maximum at 25 percent by weight (w/o) of 37.5 mm stone. Conversely, for the cement content of 350 kg/m3 and w/c ratios of less than 0.50, maximum compressive strength is substantively reduced. For both 160 kg/m3 and 350 kg/m3 cement contents, workability improves slightly as the proportion of the 37.5 mm stone is increased. For 100 mm fixed slumps and cement content of less than 160 kg/m3, there was little change in compressive strength as the proportion of 37.5 mm stone increased. However, when cement content was increased from 190 to 350 kg/m3, maximum compressive strength was observed, which shifted downward from 50 w/o to 25 w/o of 37.5 mm stone. In general, to maintain a 100 mm slump, water demand decreased as the proportion of 37.5 mm stone in the coarse aggregate fraction increased.Key words: concrete, compressive strength, workability, slump, aggregate, size, cement.


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