scholarly journals Investigation on Dynamic Characteristic of Geared Rotor System Composed of Ultrahigh Molecular Polyethylene Gear and Metal Gear

2021 ◽  
Vol 233 ◽  
pp. 04017
Author(s):  
Daqian Pang ◽  
Changjun Ma ◽  
Xin Zhang ◽  
Yue Liu ◽  
Bingxian Zhu
Keyword(s):  
Dynamic Models ◽  
Rotor System ◽  
Gear System ◽  
System Model ◽  
Dynamic Loads ◽  
Meshing Stiffness ◽  
Solid Models ◽  
Medium Speed ◽  
Vibration Responses ◽  
Gear Systems

A geared rotor system model consisting of UPE gears and steel gears for medium speed, medium load and long servo time is proposed. The solid models of steel-steel, steel-UPE and UPE-UPE gear systems were established. The dynamic models of steel-UPE gear system and UPE-UPE gear system were reconstructed by using the theoretical mechanical model of UPE. The time-varying meshing stiffness of three gear systems is analyzed. The vibration responses of three gear systems are studied by STFT method. The dynamic loads of three gear systems under different loads and rotational speeds are researched in detail, and the changing rules of dynamic loads of three gear systems under different loads and rotational speeds are revealed. At last, the first ten modes of three gear systems are calculated and the results are discussed. At the same time, the modal results are used to verify the correctness of the research on vibration response and dynamic load of three gear systems.

Reducing dynamic loads in the mechatronic system of a rolling mill

2020 ◽  
pp. 45-48
Author(s):  
S.I. Malafeev ◽  
A.A. Malafeeva ◽  
V.I. Konyashin
Keyword(s):  
Direct Current ◽  
Electric Drive ◽  
Rolling Mill ◽  
Correction Method ◽  
System Model ◽  
Dynamic Loads ◽  
Dynamic Processes ◽  
Mechatronic System

A correction method for regulating the mechatronic system of a «DUO-300» rolling mill with a direct current electric drive is considered. The results of the study of dynamic processes in the mechatronic system with the proposed correction are presented. Keywords rolling mill, mechatronic system, model, electric drive, engine, regulator, correction. [email protected]

Research on dynamic characteristics of gear system considering the influence of temperature on material performance

2021 ◽  
pp. 107754632110026
Author(s):  
Zhou Sun ◽  
Siyu Chen ◽  
Xuan Tao ◽  
Zehua Hu
Keyword(s):  
Elastic Modulus ◽  
Dynamic Characteristics ◽  
Poisson’S Ratio ◽  
Gear System ◽  
Poisson's Ratio ◽  
Effect Of Temperature ◽  
Time Varying ◽  
Influence Of Temperature ◽  
Meshing Stiffness ◽  
Influence Of Temperature On

Under high-speed and heavy-load conditions, the influence of temperature on the gear system is extremely important. Basically, the current work on the effect of temperature mostly considers the flash temperature or the overall temperature field to cause expansion at the meshing point and then affects nonlinear factors such as time-varying meshing stiffness, which lead to the deterioration of the dynamic transmission. This work considers the effect of temperature on the material’s elastic modulus and Poisson’s ratio and relates the temperature to the time-varying meshing stiffness. The effects of temperature on the elastic modulus and Poisson’s ratio are expressed as functions and brought into the improved energy method stiffness calculation formula. Then, the dynamic characteristics of the gear system are analyzed. With the bifurcation diagram, phase, Poincaré, and fast Fourier transform plots of the gear system, the influence of temperature on the nonlinear dynamics of the gear system is discussed. The numerical analysis results show that as the temperature increases, the dynamic response of the system in the middle-speed region gradually changes from periodic motion to chaos.

Dynamical Modeling of Gear Transmission Considering Gearbox Casing

2018 ◽  
Author(s):  
Yang Luo ◽  
Natalie Baddour ◽  
Ming Liang
Keyword(s):  
Dynamic Models ◽  
Signal Propagation ◽  
Gear Transmission ◽  
Gear System ◽  
Dynamical Model ◽  
Contact Friction ◽  
Dynamical Response ◽  
Dynamic Simulations ◽  
Friction Forces ◽  
Frequency Domains

Much research has been carried out to investigate the dynamical response of a gear system because of its importance on vibration feature analysis. It is well known that the gearbox casing is one of the most important components of the gear system and plays an important role in signal propagation. However, its effects have widely been neglected within the dynamic simulations and few dynamic models have considered the gearbox casing when modeling a gear transmission. This paper proposes a gear transmission dynamical model with the consideration of the effects of gearbox casing. The proposed dynamical model incorporates TVMS, a time-varying load sharing ratio, as well as dynamic tooth contact friction forces, friction moments and dynamic mesh damping coefficients. The proposed gear dynamical model is validated by comparison with responses obtained from experimental test rigs under different speed conditions. Comparisons indicate that the responses of the proposed dynamical model are consistent with experimental results, in both time and frequency domains under different rotation speeds.

scholarly journals Influence of radial clearance on nonlinear dynamics of a two-span three-support rotor system

2021 ◽  
Vol 233 ◽  
pp. 04012
Author(s):  
HE Xing ◽  
WU Yi-ming ◽  
LI Mo ◽  
ZENG Fan
Keyword(s):  
Periodic Motion ◽  
Rotor System ◽  
System Model ◽  
Radial Clearance ◽  
Structural Form ◽  
Single Cycle ◽  
Rolling Bearings ◽  
System A ◽  
Runge Kutta Method ◽  
Nonlinear Dynamic Characteristics

Aiming at the structural form of a certain rotor system, a double-span three-support rotor system model is established. It is supported by three rolling bearings and has a typical nonlinear characteristic. The fourth-order Runge-Kutta method is used to solve the differential equations and analyze the nonlinear dynamic characteristics of the rotor system when the radial clearance of the bearing changed. The research results: with the increase of the rear bearing radial clearance, the rotor system performs single cycle, periodic two and pseudo-periodic motion. With the three location bearing radial clearance increases, the rotor system performs single cycle, periodic two and periodic four motion. When the radial clearance is bigger, the rotor system performs two periodic motion. The influence law of radial clearance on double span three - braced rotor system is shown.

Effect of the bearing clearance on vibrations of a double-row planetary gear system

2019 ◽  
Vol 234 (2) ◽  
pp. 347-357
Author(s):  
Jing Liu ◽  
Shizhao Ding ◽  
Linfeng Wang ◽  
Hongwu Li ◽  
Jin Xu
Keyword(s):  
Contact Stiffness ◽  
Planetary Gear ◽  
Gear Ratio ◽  
Gear System ◽  
Double Row ◽  
External Torque ◽  
Bearing Clearance ◽  
Gear Systems ◽  
Planetary Gear System ◽  
Stiffness And Damping

The bearing clearance, external torque, and input speed can greatly affect vibrations of the planetary gear system. The double-row planetary gear systems are commonly used in the gearbox of special vehicles, which are the key parts to obtain a larger gear ratio. Although many works have been presented to study those factors on vibrations of the single-row planetary gear system, a few works were focused on vibrations of the double-row planetary gear system with the bearing clearance. To overcome this problem, a multi-body dynamic model of a double-row planetary gear system with six planet bearings and one supported bearing of the sun gear is presented. This model is the main part of a gear box transmission system. The new model is developed for studying the effect of the bearing clearance on the planetary system. The meshing stiffness and damping between the gears are obtained by current methods in the listed references, as well as the contact stiffness and damping in bearings. The liner stiffness and damping model is used. The effects of the bearing clearance, external torque, and input speed on vibrations of the system are analyzed. The results show that vibrations of the ring gear and sun gear decrease with the increment of the external torque and increase with the increment of the input speed. Moreover, a reasonable bearing clearance can be helpful for reducing system vibrations for some mating external torque and input speed conditions. The results can provide some guidance to find new method to reduce vibrations and increase the service life of planetary gear systems.

scholarly journals Frequency and Vibration Characteristics of High-Speed Gear-Rotor-Bearing System with Tooth Root Crack considering Compound Dynamic Backlash

2019 ◽  
Vol 2019 ◽  
pp. 1-19 ◽  
Author(s):  
Jie Liu ◽  
Weiqiang Zhao ◽  
Weiwei Liu
Keyword(s):  
Time Domain ◽  
Crack Depth ◽  
Transmission System ◽  
Gear System ◽  
Time Varying ◽  
Tooth Root ◽  
Meshing Stiffness ◽  
The Time Domain ◽  
Center Distance ◽  
Root Crack

Considering the microstructure of tooth surface and the dynamic characteristics of the vibration responses, a compound dynamic backlash model is employed for the gear transmission system. Based on the fractal theory and dynamic center distance, respectively, the dynamic backlash is presented, and the potential energy method is applied to compute the time-varying meshing stiffness, including the healthy gear system and the crack fault gear system. Then, a 16-DOF coupled lateral-torsional gear-rotor-bearing transmission system with the crack fault is established. The fault characteristics in the time-domain waveform and frequency response and statistics data are described. The effect of crack on the time-varying meshing stiffness is analyzed. The vibration response of three backlash models is compared. The dynamic response of the system is explored with the increase in crack depth in detail. The results show that the fault features of countershaft are more obvious. Obvious fluctuations are presented in the time-domain waveform, and sidebands can be found in the frequency domain responses when the tooth root crack appears. The effect of compound dynamic backlash on the system is more obvious than fixed backlash and backlash with changing center distance. The vibration displacement along meshing direction and dynamic meshing force increases with the increase in crack depth. Backlash and variation of center distance show different tendencies with increasing crack depth under different rotational speeds. Amplitude of the sidebands increases with crack depth increasing. The amplitude of multiplication frequency of rotational frequency has an obvious variation with growing crack depth. The sidebands of the multiplication frequency of meshing frequency show more details on the system with complex backlash and crack fault.

scholarly journals Quasi-Static Characteristics and Vibration Responses Analysis of Helical Geared Rotor System with Random Cumulative Pitch Deviations

2020 ◽  
Vol 10 (12) ◽  
pp. 4403
Author(s):  
Bing Yuan ◽  
Geng Liu ◽  
Lan Liu
Keyword(s):  
Degrees Of Freedom ◽  
Transmission Error ◽  
Rotor System ◽  
Dynamic Responses ◽  
Contact Ratio ◽  
Tooth Contact Analysis ◽  
Long Period ◽  
Light Load ◽  
Vibration Responses ◽  
Loaded Tooth Contact Analysis

As one of the long period gear errors, the effects of random cumulative pitch deviations on mesh excitations and vibration responses of a helical geared rotor system (HGRS) are investigated. The long-period mesh stiffness (LPMS), static transmission error (STE), as well as composite mesh error (CMS), and load distributions of helical gears are calculated using an enhanced loaded tooth contact analysis (LTCA) model. A dynamic model with multi degrees of freedom (DOF) is employed to predict the vibration responses of HGRS. Mesh excitations and vibration responses analysis of unmodified HGRS are conducted in consideration of random cumulative pitch deviations. The results indicate that random cumulative pitch deviations have significant effects on mesh excitations and vibration responses of HGRS. The curve shapes of STE and CMS become irregular when the random characteristic of cumulative pitch deviations is considered, and the appearance of partial contact loss in some mesh cycles leads to decreased LPMS when load torque is relatively low. Vibration modulation phenomenon can be observed in dynamic responses of HGRS. In relatively light load conditions, the amplitudes of sideband frequencies become larger than that of mesh frequency and its harmonics (MFIHs) because of relatively high contact ratio. The influences of random cumulative pitch deviations on the vibration responses of modified HGRS are also discussed.

Nonlinear Dynamic Analysis on Planetary Gears-Rotor System in Geared Turbofan Engines

2019 ◽  
Vol 29 (06) ◽  
pp. 1950076 ◽  
Author(s):  
Lanlan Hou ◽  
Shuqian Cao
Keyword(s):  
Nonlinear Dynamic Analysis ◽  
Period Doubling ◽  
Nonlinear Behavior ◽  
Rotor System ◽  
Chaotic Motions ◽  
Planetary Gears ◽  
Gear Noise ◽  
Turbofan Engines ◽  
Vibration Responses ◽  
Nonlinear Analytical Model

Rotor fatigue and gear noise triggered by nonlinear vibration are the key concerns in Geared Turbofan (GTF) engine which features a new configuration by introducing planetary gears into low-pressure compressor. A nonlinear analytical model of the GTF planetary gears-rotor system is developed, where the torsional effect of rotor and pivotal parameters from gears are incorporated. The nonlinear behavior of the model can be obtained by focusing on the relative torsional vibration responses between gear and rotor. The torsional nonlinear responses are illustrated with bifurcation diagrams, the largest Lyapunov exponents (LLE), Poincaré maps, phase diagrams and spectrum waterfall. Numerical results reveal that the gears-rotor system exhibits abundant torsional nonlinear behaviors, including multiperiodic, quasi-periodic, and chaotic motions. Furthermore, the roads to chaos via quasi-periodicity, period-doubling scenario, mutation and intermittence are demonstrated. The ring gear stiffness at a low value can propel the system into chaos. The damping may complicate the motion, i.e. the system may enter chaos with increasing damping. These results provide an understanding of undesirable torsional dynamic motion for the GTF engine rotor system and therefore serve as a useful reference for engineers in designing and controlling such system.

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