Evaluation of numerical modelling for a compact down-hole subsea gas-liquid separator for high gas content
This paper describes the computational fluid dynamics (CFD) modelling of a laboratory scale gas-liquid separator designed for high gas content. The separator consists of two concentric pipes with swirl tube in the annular space between the pipes. The gas-liquid mixture comes tangentially from the side inlet and the system works with a combination of gravity and centrifugal forces to achieve a high-efficient gas-liquid separation. Three dimensional transient multi-phase fluid flows were solved to predict the velocity and volume fraction of each phase. The standard k- turbulence model was used for turbulence closure. The performance of the gas-liquid separator was visually established for a range of gas flow rates (271–495 L/min), with volume fraction (VF) =0.874–0.985 by observing the liquid carry over (LCO) regime where liquid was carried out in the gas stream. The liquid and gas flow rates at which the LCO was observed defines the upper operational range of the separator. Air-water mixture was used in the numerical simulations to keep consistent with the experiments. The pressure between the inlet and exit was validated against the experiments for different air-water flow rate combinations. The values were matched reasonably well for high air flow rate (495 L/min, VF=0.985) but were under-predicted for low air flow rate (271 L/min, VF=0.874). The air and water were mixed upstream of the inlet in the experiments and the pressure was measured at the start of the inlet. In case of numerical simulation the air and water were mixed at the inlet. This might cause the deviation of pressure when the air flow rate was low.