High-modulus steels reinforced with ceramic particles through ingot casting process

2016 ◽  
Vol 32 (10) ◽  
pp. 992-1003 ◽  
Author(s):  
S. Chen ◽  
P. Seda ◽  
M. Krugla ◽  
A. Rijkenberg
Author(s):  
Adán Ramirez-Lopez ◽  
Omar Davila-Maldonado ◽  
Alfronso Nájera-Bastida ◽  
Rodolfo Morales ◽  
Jafeth Rodríguez-Ávila ◽  
...  

Steel is one of the essential materials in the world's civilization. It is essential to produce many products such as pipelines, mechanical elements in machines, vehicles, profiles, and beam sections for buildings in many industries. Until the '50s of the 20th century, steel products required a complex process known as ingot casting; for years, steelmakers focused on developing and simplifying this process. The result was the con-tinuous casting process (CCP); it is the most productive method to produce steel. The CCP allows producing significant volumes of steel sections without interruption and is more productive than the formal ingot casting process. The CCP begins by transferring the liquid steel from the steel-ladle to a tundish. This tundish or vessel distributes the liquid steel, by flowing through its volume, to one or more strands having wa-ter-cooled copper molds. The mold is the primary cooling system, PCS, solidifying a steel shell to withstand a liquid core and its friction forces with the mold wall. Further down the mold, the rolls drive the steel section in the SCS. Here the steel section is cooled, solidifying the remaining liquid core, by sprays placed in every cooling segment all around the billet and along the curved section of the machine. Finally, the steel strand goes towards a horizontal-straight free-spray zone, losing heat by radiation mechanism, where the billet cools down further to total solidification. A moving torch cutting-scissor splits the billet to the desired length at the end of this heat-radiant zone.


2020 ◽  
Vol 91 (6) ◽  
pp. 1900609
Author(s):  
Jun Yin ◽  
Shuo Guo ◽  
Mikael Ersson ◽  
Pär G. Jönsson

2012 ◽  
Vol 295 (3) ◽  
pp. 1743-1751 ◽  
Author(s):  
Jun-Hyuk Jang ◽  
Hee-Seok Kang ◽  
Yun-Sang Lee ◽  
Hansoo Lee ◽  
Jeong-Guk Kim

2018 ◽  
Vol 188 ◽  
pp. 01023
Author(s):  
Ana Kračun ◽  
Franc Tehnovnik ◽  
Fevzi Kafexhiu ◽  
Tadeja Kosec ◽  
Darja Jenko ◽  
...  

The aim of the study was to assess the influence of adding Al2O3 nano-particles of 0.5 wt. % with the mean particle size of 500 nm on the mechanical properties and wear behaviour of the austenitic stainless steel matrix reinforced with nano-particles produced by conventional ingot casting. The focus was on the methods and possibilities of homogeneous and uniform distribution of the particles within the steel matrix using conventional casting routes. The main drawback of the casting method used is the agglomeration of the particles and poor interface between the particles and the metal matrix. The results show that through a proper insertion method, nano-particles can be successfully introduced into the metal matrix. The Al2O3 nano-particles were successfully incorporated into the steel matrix with no signs of clustering and intermetallic reactions taking place between the nano-particles and the steel matrix. This led to improved mechanical properties as well as the wear behaviour of the stainless steel, achieved by using conventional casting routes.


2002 ◽  
Vol 72 (1-4) ◽  
pp. 83-92 ◽  
Author(s):  
D Franke ◽  
T Rettelbach ◽  
C Häßler ◽  
W Koch ◽  
A Müller

2007 ◽  
Vol 336-338 ◽  
pp. 1005-1008 ◽  
Author(s):  
Shu Hai Wang ◽  
Wen Liang Cui ◽  
Xian Feng Yang ◽  
Xiang Dong Yuan

Gelcasting was used to form large and thin walled shapes of fused silica. Large square crucibles of 720x720x420 with a thickness of 14mm for polycrystalline silicon melting and fused silica radoms of up to 500mm in diameter and 1000mm in height with a thickness of 10 to 12 mm have been formed and sintered with excellent homogeneity. Process parameters have been discussed such as dispersion of the ceramic particles in the casting slurry and design of the casting moulds. Simultaneous vibration treatment was applied during the casting process for more homogeneous structure of the formed bodies for some of the casting shapes.


2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Zhe Tan ◽  
Mikael Ersson ◽  
Pär G. Jönsson

The use of TurboSwirl to obtain an improved steel cleanliness during filling of an ingot was numerically studied by VOF and DPM models. It was found that a radius-reduced TurboSwirl or a proper tapered mold entrance nozzle with an adequate developed region for steel flow can reduce the risk of mold flux entrapment in a mold. The ingot casting process can create highly turbulent conditions inside the mold during the initial stages of casting. Since the TurboSwirl generates much calmer filling conditions it can promote separation of large nonmetallic inclusions. The TurboSwirl also collects large inclusions (200 μm) towards the axis of rotation, which should promote agglomeration. In addition, the residence time for inclusions of small sizes can be prolonged, increasing chance of agglomeration, which indirectly promotes their separation from steel. Moreover, the average turbulent dissipation rate in an ingot casting swirl setup is about 40 % higher than that in a no swirl setup. This further facilitates the agglomeration of inclusions before they enter the mold. The removal of nonmetallic inclusions is thus enhanced because of an increasing inclusion collision rate due to both Stokes collisions and turbulent collisions, while maintaining a calm flow inside the mold.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 238 ◽  
Author(s):  
Xiaobin Zhou ◽  
Liangcai Zhong ◽  
Peiyuan Ni ◽  
Nanyang Deng

This paper presents the results of a bath stirring investigation using a physical model for an uphill ingot casting process. A new method of mixing time measurement that overcomes the drawback of the conventional measurement method was developed. The method was used to investigate bath stirring for a dynamic-volume bulk bath in which the liquid volume increases over time during the teeming process. The results show that the new method can be successfully applied to reveal the relationship between gas blowing schemes, gas blowing flowrates, and bath depths. It is demonstrated that blowing bubbles causes the flow of the bath to increase when the bath depth is increased. By applying the new data analysis method, three different bottom blowing schemes were explored to study the mixing behaviors under different operating conditions. The results suggest that the concentric circular annulus is more favorable than both the eccentric blowing scheme and symmetrical scheme to achieve efficient mixing.


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