Effect of shot peening coverage on residual stress field and surface roughness

2017 ◽  
Vol 34 (12) ◽  
pp. 938-945 ◽  
Author(s):  
Bin Qiang ◽  
Yadong Li ◽  
Changrong Yao ◽  
Xin Wang
2021 ◽  
Vol 9 (4) ◽  
pp. 419
Author(s):  
Jin Gan ◽  
Zi’ang Gao ◽  
Yiwen Wang ◽  
Zhou Wang ◽  
Weiguo Wu

Ship hatch corner is a common structure in a ship and its fatigue problem has always been one of the focuses in ship engineering due to the long–term high–stress concentration state during the ship’s life. For investigating the fatigue life improvement of the ship hatch corner under different shot peening (SP) treatments, a series of fatigue tests, residual stress and surface topography measurements were conducted for SP specimens. Furthermore, the distributions of the surface residual stress are measured with varying numbers of cyclic loads, investigating the residual stress relaxation during cyclic loading. The results show that no matter which SP process parameters are used, the fatigue lives of the shot–peened ship hatch corner specimens are longer than those at unpeened specimens. The relaxation rate of the residual stress mainly depends on the maximum compressive residual stress (σRSmax) and the depth of the maximum compressive residual stress (δmax). The larger the values of σRSmax and δmax, the slower the relaxation rates of the residual stress field. The results imply that the effect of residual stress field and surface roughness should be considered comprehensively to improve the fatigue life of the ship hatch corner with SP treatment. The increase in peening intensity (PI) within a certain range can increase the depth of the compressive residual stress field (CRSF), so the fatigue performance of the ship hatch corner is improved. Once the PI exceeds a certain value, the surface damage caused by the increase in surface roughness will not be offset by the CRSF and the fatigue life cannot be improved optimally. This research provides an approach of fatigue performance enhancement for ship hatch corners in engineering application.


2009 ◽  
Vol 15 ◽  
pp. 109-114 ◽  
Author(s):  
G. Urriolagoitia-Sosa ◽  
E. Zaldivar-González ◽  
J.M. Sandoval Pineda ◽  
J. García-Lira

The interest on the application of the shot peening process to arrest and/or delay crack growth is rising. The main effect of the shot peening technique is to introduce a residual stress field that increases the working life of mechanical components. In this paper, it is presented the numerical simulation (FEM) of the shot peening process and the effect of introducing a residual stress field. Besides, the consequence of changing the sizes of the impacting ball is analyzed. This work also used the Crack Compliance Method (CCM) for the determination of residual stresses in beams subjected to a numerical simulation of a shot peening process. The numerical results obtained provide a quantitative demonstration of the effect of shot peening on the introduction of residual stresses by using different sizes of impacting balls and assess the efficiency of the CCM.


Konstruktion ◽  
2019 ◽  
Vol 71 (07-08) ◽  
pp. 82-89
Author(s):  
Christoph Hermann Richter ◽  
Patrick Gerken ◽  
Michaela Zeißig ◽  
Gerd Telljohann

Inhalt: In diversen Branchen des Maschinenbaus wird Kugelstrahlen zur Steigerung der Bauteilfestigkeit eingesetzt. Die Auslegung der Verfestigung wird heute oft mit iterativen Versuchen vorgenommen. Im hier vorliegenden ersten Teil der Veröffentlichung, „Simulationsmodell und Eigenspannungsfeld“, wird eine wirtschaftliche Simulation auf Basis einer neuartigen Zellperiodizität vorgestellt. Diese erlaubt prozessrelevante Parameter vorherzusagen und resultierend auf die Eigenspannungsmessung zu verzichten. Ferner wird die in der Literatur nur selten behandelte Inhomogenität des Eigenspannungsfeldes näher untersucht. Im zweiten Teil der Veröffentlichung, „Anwendungen“, dienen im Schrifttum verfügbare Messdaten zu Almen-Proben der Validierung. Darüber hinaus wird der Nutzen des Kugelstrahlens am Beispiel der schwer zu beherrschenden Reibermüdung mit einer integrativen Simulation beleuchtet.


2018 ◽  
Vol 7 (4) ◽  
pp. 20170133
Author(s):  
Stefano Coratella ◽  
T. J. Spradlin ◽  
Kristina Langer ◽  
Michael A. Gharghouri ◽  
U. C. Heckenberger ◽  
...  

Author(s):  
Georgios I. Mylonas ◽  
Ulrike Heckenberger ◽  
Georgios N. Lampeas

2021 ◽  
Vol 10 ◽  
pp. 74-83
Author(s):  
Huabing Liu ◽  
Xiaoxiao Wei ◽  
Shilong Xing ◽  
Lianbo Wang ◽  
Wenlong Zhu ◽  
...  

2011 ◽  
Vol 7 (2) ◽  
pp. 44 ◽  
Author(s):  
L. Singh ◽  
R.A. Khan ◽  
M.L. Aggarwal

 Austenitic stainless steel cannot be hardened by any form of heat treatment, in fact, quenching from 10000C merely softens them. They are usually cold worked to increase the hardness. Shot peening is a cold working process that changes micro-structure as well as residual stress in the surface layer. In the present work, the compressive residual stress and fatigue strength of AISI 304 austenitic stainless steel have been evaluated at various shot peening conditions. The improvement in various mechanical properties such as hardness, damping factors and fatigue strength was noticed. Compressive residual stress induced by shot peening varies with cyclic loading due to relaxation of compressive residual stress field. The consideration of relaxed compressive residual stress field instead of original compressive residual stress field provides reliable fatigue design of components. In this paper, the exact reductions in weight and control of mechanical properties due to shot peening process are discussed. 


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