scholarly journals Investigation of the influence of the cutter-tool rake angle on the accuracy of the conical helix in the tapered thread machining

2021 ◽  
Vol 1781 (1) ◽  
pp. 012028
Author(s):  
O Onysko ◽  
V Panchuk ◽  
V Kopei ◽  
Y Havryliv ◽  
I Schuliar
Keyword(s):  
STED JOURNAL ◽  
2020 ◽  
Vol 2 (2) ◽  
Author(s):  
Oleh Onysko ◽  
Tetiana Lukan ◽  
Lolita Pituley ◽  
Iryna Shuliar ◽  
Yurii Havryliv

Many modern threaded joints especially in the oil and gas industry, must satisfy high requirements for steel mechanical properties of which they are made. To ensure efficient threading of such hard-to-machine materials (ultimate strength is more than 1250 MPa), it is necessary to use carbide cutting inserts with the negative rake angle at its corner. However, modern manufacturers of such inserts make them only with a zero value of the rake angle. This is due to the difficulty of profiling of the insert cutting edge. This article proposes the basics of such inserts automatic profiling which is based on the algorithm developed by the authors. It includes two corrective calculations of the insert cutting edge profile, namely: the radial displacement of the corner and the tangential displacement of the area forming the crest of the thread. As a result, the computer application with the input parameter of the rake angle and output parameter of the upgraded profile of the insert cutting edge is received.


Author(s):  
Alper Uysal ◽  
Erhan Altan

In this study, the slip-line field model developed for orthogonal machining with a worn cutting tool was experimentally investigated. Minimum and maximum values of five slip-line angles ( θ1, θ2, δ2, η and ψ) were calculated. The friction forces that were caused by flank wear land, chip up-curl radii and chip thicknesses were calculated by solving the model. It was specified that the friction force increased with increase in flank wear rate and uncut chip thickness and it decreased a little with increase in cutting speed and rake angle. The chip up-curl radius increased with increase in flank wear rate and it decreased with increase in uncut chip thickness. The chip thickness increased with increase in flank wear rate and uncut chip thickness. Besides, the chip thickness increased with increase in rake angle and it decreased with increase in cutting speed.


Soil Research ◽  
2020 ◽  
Vol 58 (7) ◽  
pp. 603
Author(s):  
Kojo Atta Aikins ◽  
James B. Barr ◽  
Mustafa Ucgul ◽  
Troy A. Jensen ◽  
Diogenes L. Antille ◽  
...  

The primary features of an effective and efficient furrow opener include controlled soil disturbance and low draught and vertical force requirements. When integrated in a no-tillage seeding system, furrow openers should also have the ability to assist, and not hinder, the functions of seeding system components – such as maintaining adequate surface residue distribution, accurate and uniform placement of seeds and fertiliser, and regular inter-plant spacing. This review highlights how these goals are affected by opener type, geometry and settings, and soil and residue conditions. Typically, tine openers cause greater soil disturbance than disc openers whereas disc openers are likely to cause residue hairpinning. Winged tine openers reduce residue interference with seed placement and support greater lateral seed spread. Inverted-T openers can achieve subsurface soil shattering, which helps conserve moisture and provides good seed–soil contact. A tine opener with concave cutting edge reduces soil disturbance relative to straight and convex cutting edges. Increasing rake angle, tine width and operating depth increase degree of soil disturbance and draught requirement. Increasing forward speed reduces residue interference with sowing but might decrease the accuracy and uniformity of depth and separation of seed and fertiliser placement. Relative to common openers, bentleg openers have lower draught and penetration force requirements while combining minimal lateral soil throw with high furrow backfill, even at speeds of up to 16 km h–1. The performance of bentleg openers need to be evaluated under residue conditions and in cohesive and adhesive soils. Recommendations for future research are presented.


1982 ◽  
Vol 104 (3) ◽  
pp. 319-325 ◽  
Author(s):  
Y. Kita ◽  
M. Ido ◽  
N. Kawasaki

Although the chip formation mechanism by a tool having a large negative rake angle is not well known, it is very important to make the process clear in order to get high quality in finished surfaces. In this paper, the behavior of material ahead of a tool face with a large negative rake angle is examined by means of low speed machining on lead. The deformation process of the material is investigated by the deformation study combining a finite element method with a grid line method. During cutting, the deformation process of grid lines which were drawn on the sides of testpieces was observed through a side glass which restricted the side flow of material. Cutting force was measured by a dynamometer consisting of an elongated octagonal ring with strain wire gages. As a result it was found that the shear stress on the slip line of maximum increment of shear strain is nearly constant, but the compressive stress changes along the line. It was concave near the top of cutting edge and convex near the surface of the test piece. The position of the change of polarity in the slope shifted depending on the rake angle of the tool. This phenomenon is considered to have close relation with the stagnant tip, which decides not only the size of chip, but also whether or not a chip will be formed. Flow lines of material and the deformed region ahead of tool faces with different negative rake angles were also obtained and they were compared with each other.


1982 ◽  
Vol 104 (3) ◽  
pp. 245-252 ◽  
Author(s):  
S. Saha ◽  
S. Pal ◽  
J. A. Albright

The majority of twist drills used in orthopaedics are very similar to chisel pointed metal drilling bits. Modifications usually observed are reduction of the point angle to 90 deg and sometimes grinding of the entire cutting lip at 0 deg rake angle, which appeared to have been made arbitrarily without any advantage. We have attempted to design a surgical drill bit with the objective of minimization of the drilling thrust and temperature and effective removal of bone chips. Our results showed that the presence of the chisel edge was mainly responsible for increasing the thrust force and the temperature developed. The effects of a constant feed rate and thrust on the peak temperature were also examined. The combined effect of the helix and the point angles on the rake angle which in turn determines the cutting efficiency was analyzed for various types of surgical bits. Based on our results and previously published data from the literature an optimized drill bit was designed with a split point, a point angle of 118 deg, a parabolic flute, and a helix angle of 36 deg and its performance was compared with other existing surgical drill bits. For drilling in compact bone, the new design decreased the thrust load by 45 percent and the peak temperature rise by 41 percent. Simlar improvements were also recorded for drilling bone cement. The time of drilling a bone cortex was also significantly reduced and “walking” on the curved bone surface was eliminated and dimensional tolerance on hole sizes was improved. The new design is likely to reduce the time of surgery and also minimize the tissue damage.


2014 ◽  
Vol 577 ◽  
pp. 108-111 ◽  
Author(s):  
Ying Qiu ◽  
Mei Lin Gu ◽  
Feng Guang Zhang ◽  
Zhi Wei

The discrete element method (DEM) is applied to glass micromachining in this study. By three standard tests the discrete element model is established to match the main mechanical properties of glass. Then, indentating, cutting, micro milling process are simulated. Results show that the vertical damage depth is prevented from reaching the final machined surface in cutting process. Tool rake angle is the most remarkable factor influencing on the chip deformation and cutting force. The final machined surface is determined by the minimum cutting thickness per edge. Different cutting thickness, cutter shape and spindle speed largely effect on the mechanism of glass.


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