scholarly journals Droplet sweeping to enhance heat transfer during dropwise condensation

2021 ◽  
Vol 2116 (1) ◽  
pp. 012013
Author(s):  
M Tancon ◽  
M Mirafiori ◽  
S Bortolin ◽  
A Martucci ◽  
D Del Col

Abstract It is well known that dropwise condensation (DWC) can achieve heat transfer coefficients (HTCs) up to 5-8 times higher as compared to filmwise condensation (FWC). The interaction between the condensing fluid and the surface defines the condensation mode. Coatings that present low surface energy and high droplet mobility are a solution to promote DWC instead of FWC on metallic substrates. In the present paper, the effect of vapor velocity during DWC has been investigated over a sol-gel coated aluminum surface and a graphene oxide coated copper surface. Heat transfer coefficients and droplets departing radii have been measured at constant saturation temperature and heat flux, with average vapor velocity ranging between 3 m s−1 and 11 m s−1. A recent method developed by the present authors to account for the effect of vapor velocity on the droplet departing radius is here presented. The results of the proposed method, when coupled with the Miljkovic et al. [1] heat transfer model, are compared against experimental data.

Author(s):  
Kohei Yamazaki ◽  
Hiroyasu Ohtake ◽  
Koji Hasegawa

The present study was intended to examine how the condensation heat transfer, especially the dropwise condensation, was affected by modifying the surface nature. In the present study, condensation heat transfer experiments for steam were performed by using mirror-finished copper surface and some very thin metal-film surfaces by using sputtering on mirror-finished copper block. That is, the effects on pattern of condensation heat transfer, i.e., dropwise or film-wise condensation, of metal-sputtered surfaces were examined experimentally and qualitatively. The present experimental results showed that the condensation on sputtered metal surfaces of Copper (Cu), Chromium (Cr) and Lead (Pb), became dropwise condensation. The heat transfer coefficients were ten times higher than the Nusselt equation. The condensation on sputtered metal surface of Titanium (Ti) became filmwise condensation. High contact angle was trended to be dropwise condensation on very thin metal-film surfaces by using sputtering.


1992 ◽  
Vol 114 (4) ◽  
pp. 847-857 ◽  
Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
R. A. Graziani ◽  
F. C. Yeh

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large-scale, multipass, heat transfer model with both radially inward and outward flow. Trip strips on the leading and trailing surfaces of the radial coolant passages were used to produce the rough walls. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant-to-wall temperature ratio, Rossby number, Reynolds number, and radius-to-passage hydraulic diameter ratio. The first three of these four parameters were varied over ranges that are typical of advanced gas turbine engine operating conditions. Results were correlated and compared to previous results from stationary and rotating similar models with trip strips. The heat transfer coefficients on surfaces, where the heat transfer increased with rotation and buoyancy, varied by as much as a factor of four. Maximum values of the heat transfer coefficients with high rotation were only slightly above the highest levels obtained with the smooth wall model. The heat transfer coefficients on surfaces where the heat transfer decreased with rotation, varied by as much as a factor of three due to rotation and buoyancy. It was concluded that both Coriolis and buoyancy effects must be considered in turbine blade cooling designs with trip strips and that the effects of rotation were markedly different depending upon the flow direction.


2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Jinsub Kim ◽  
Seongchul Jun ◽  
Jungho Lee ◽  
Juan Godinez ◽  
Seung M. You

The effect of surface roughness on the pool boiling heat transfer of water was investigated on superhydrophilic aluminum surfaces. The formation of nanoscale protrusions on the aluminum surface was confirmed after immersing it in boiling water, which modified surface wettability to form a superhydrophilic surface. The effect of surface roughness was examined at different average roughness (Ra) values ranging from 0.11 to 2.93 μm. The boiling heat transfer coefficients increased with an increase in roughness owing to the increased number of cavities. However, the superhydrophilic aluminum surfaces exhibited degradation of the heat transfer coefficients when compared with copper surfaces owing to the flooding of promising cavities. The superhydrophilic aluminum surfaces exhibited a higher critical heat flux (CHF) than the copper surfaces. The CHF was 1650 kW/m2 for Ra = 0.11 μm, and it increased to 2150 kW/m2 for Ra = 0.35 μm. Surface roughness is considered to affect CHF as it improves the capillary wicking on the superhydrophilic surface. However, further increase in surface roughness above 0.35 μm did not augment the CHF, even at Ra = 2.93 μm. This upper limit of the CHF appears to result from the hydrodynamic limit on the superhydrophilic surface, because the roughest surface with Ra = 2.93 μm still showed a faster liquid spreading speed.


2006 ◽  
Vol 128 (10) ◽  
pp. 1050-1059 ◽  
Author(s):  
Todd M. Bandhauer ◽  
Akhil Agarwal ◽  
Srinivas Garimella

A model for predicting heat transfer during condensation of refrigerant R134a in horizontal microchannels is presented. The thermal amplification technique is used to measure condensation heat transfer coefficients accurately over small increments of refrigerant quality across the vapor-liquid dome (0<x<1). A combination of a high flow rate closed loop primary coolant and a low flow rate open loop secondary coolant ensures the accurate measurement of the small heat duties in these microchannels and the deduction of condensation heat transfer coefficients from measured UA values. Measurements were conducted for three circular microchannels (0.506<Dh<1.524mm) over the mass flux range 150<G<750kg∕m2s. Results from previous work by the authors on condensation flow mechanisms in microchannel geometries were used to interpret the results based on the applicable flow regimes. The heat transfer model is based on the approach originally developed by Traviss, D. P., Rohsenow, W. M., and Baron, A. B., 1973, “Forced-Convection Condensation Inside Tubes: A Heat Transfer Equation For Condenser Design,” ASHRAE Trans., 79(1), pp. 157–165 and Moser, K. W., Webb, R. L., and Na, B., 1998, “A New Equivalent Reynolds Number Model for Condensation in Smooth Tubes,” ASME, J. Heat Transfer, 120(2), pp. 410–417. The multiple-flow-regime model of Garimella, S., Agarwal, A., and Killion, J. D., 2005, “Condensation Pressure Drop in Circular Microchannels,” Heat Transfer Eng., 26(3), pp. 1–8 for predicting condensation pressure drops in microchannels is used to predict the pertinent interfacial shear stresses required in this heat transfer model. The resulting heat transfer model predicts 86% of the data within ±20%.


2000 ◽  
Author(s):  
M. Kumagai ◽  
R. S. Amano ◽  
M. K. Jensen

Abstract A numerical and experimental investigation on cooling of a solid surface was performed by studying the behavior of an impinging jet onto a fixed flat target. The local heat transfer coefficient distributions on a plate with a constant heat flux were computationally investigated with a normally impinging axisymmetric jet for nozzle diameter of 4.6mm at H/d = 4 and 10, with the Reynolds numbers of 10,000 and 40,000. The two-dimensional cylindrical Navier-Stokes equations were solved using a two-equation k-ε turbulence model. The finite-volume differencing scheme was used to solve the thermal and flow fields. The predicted heat transfer coefficients were compared with experimental measurements. A universal function based on the wave equation was developed and applied to the heat transfer model to improve calculated local heat transfer coefficients for short nozzle-to-plate distance (H/d = 4). The differences between H/d = 4 and 10 due to the correlation among heat transfer coefficient, kinetic energy and pressure were investigated for the impingement region. Predictions by the present model show good agreement with the experimental data.


2000 ◽  
Author(s):  
Alberto Cavallini ◽  
Giuseppe Censi ◽  
Davide Del Col ◽  
Luca Doretti ◽  
Luisa Rossetto ◽  
...  

Abstract The high temperature glide mixture R-125/236ea at three mass compositions (28/72%, 46/54%, 63/37%) is tested during condensation against water in a tube-in-tube heat exchanger. The experimental runs to measure the heat transfer coefficients are carried out at saturation temperature ranging from 40°C to 60°C and mass velocities ranging from 100 to 750 kg/(m2 s). A gas chromatograph is used for on-line concentration measurements. By comparing the heat transfer performances of the three compositions to the condensation coefficients previously measured for the two pure components inside a smooth horizontal tube [Cavallini et al. (2000)], the dependence of the heat transfer performance on composition during condensation for a non-azeotropic mixture is investigated. The film method by Colburn and Drew (1937) is applied to predict the experimental coefficients and it is found to underestimate the heat transfer rate, with more conservative results as compared to the equilibrium method by Silver (1947), Bell and Ghaly (1973).


Author(s):  
Akhil Agarwal ◽  
Todd M. Bandhauer ◽  
Srinivas Garimella

A model for predicting heat transfer during condensation of refrigerant R134a in horizontal noncircular microchannels is presented. The thermal amplification technique developed and reported in earlier work by the authors is used to measure condensation heat transfer coefficients for six non-circular microchannels (0.424 < Dh < 0.839 mm) of different shapes over the mass flux range 150 < G < 750 kg/m2-s. The channels included barrel-shaped, N-shaped, rectangular, square, and triangular extruded tubes, and a channel with a W-shaped corrugated insert that yielded triangular microchannels. Results from previous work by the authors on condensation flow mechanisms in microchannel geometries were used to interpret the results based on the applicable flow regimes. The effect of tube shape was also considered in deciding the applicable flow regime. A modified version of the annular flow based heat transfer model proposed recently by the authors for circular microchannels, with the required shear stress being calculated from a noncircular microchannel pressure drop model also reported earlier was found to best correlate the present data for square, rectangular and barrel-shaped microchannels. For the other microchannel shapes with sharp acute-angle corners, a mist flow based model from the literature on larger tubes was found to suffice for the prediction of the heat transfer data. These models predict the data significantly better than the other available correlations in the literature.


1987 ◽  
Vol 109 (3) ◽  
pp. 768-774 ◽  
Author(s):  
K. M. Holden ◽  
A. S. Wanniarachchi ◽  
P. J. Marto ◽  
D. H. Boone ◽  
J. W. Rose

Fourteen polymer coatings were evaluated for their ability to promote and sustain dropwise condensation of steam. Nine of the coatings employed a fluoropolymer as a major constituent; four employed hydrocarbons and one a silicone. Each coating was applied to 25-mm-square by approximately 1-mm-thick metal substrates of brass, copper, copper–nickel, and titanium. While exposed to steam at atmospheric pressure, each coating was visually evaluated for its ability to promote dropwise condensation. Observations were also conducted over a period of 22,000 hr. Hardness and adhesion tests were performed on selected specimens. On the basis of sustained performance, six coatings were selected for application to the outside of 19-mm-dia copper tubes in order to perform a heat transfer evaluation. These tubes were mounted horizontally in a separate apparatus through which steam flowed vertically downward. Steam-side heat transfer coefficients were inferred from overall measurements. Test results indicate that the steam-side heat transfer coefficient can be increased by a factor of five to eight through the use of polymer coatings to promote dropwise condensation.


Author(s):  
J. H. Wagner ◽  
B. V. Johnson ◽  
R. A. Graziani ◽  
F. C. Yeh

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large scale, multi–pass, heat transfer model with both radially inward and outward flow. Trip strips on the leading and trailing surfaces of the radial coolant passages were used to produce the rough walls. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant–to–wall temperature ratio, Rossby number, Reynolds number and radius–to–passage hydraulic diameter ratio. The first three of these four parameters were varied over ranges which are typical of advanced gas turbine engine operating conditions. Results were correlated and compared to previous results from stationary and rotating similar models with trip strips. The heat transfer coefficients on surfaces, where the heat transfer increased with rotation and buoyancy, varied by as much as a factor of four. Maximum values of the heat transfer coefficients with high rotation were only slightly above the highest levels obtained with the smooth wall model. The heat transfer coefficients on surfaces, where the heat transfer decreased with rotation, varied by as much as a factor of three due to rotation and buoyancy. It was concluded that both Coriolis and buoyancy effects must be considered in turbine blade cooling designs with trip strips and that the effects of rotation were markedly different depending upon the flow direction.


2010 ◽  
Vol 132 (11) ◽  
Author(s):  
Wen-Tao Ji ◽  
Ding-Cai Zhang ◽  
Nan Feng ◽  
Jian-Fei Guo ◽  
Mitsuharu Numata ◽  
...  

Pool boiling heat transfer coefficients of R134a with different lubricant mass fractions for one smooth tube and five enhanced tubes were tested at a saturation temperature of 6°C. The lubricant used was polyvinyl ether. The lubrication mass fractions were 0.25%, 0.5%, 1.0%, 2.0%, 3.0%, 5.0%, 7.0%, and 10.0%, respectively. Within the tested heat flux range, from 9000 W/m2 to 90,000 W/m2, the lubricant generally has a different influence on pool boiling heat transfer of these six tubes.


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