Study of energy consumption when mixing bulk materials in a centrifugal-blade mixer

The aim of the study is to reduce the energy consumption of the blade mixer for bulk materials in regard to its de-sign parameters. Preparation of feed mixtures is carried out mainly by mixers of various designs, as well as extrud-ers and other auger equipment. Widespread horizontal mixers with blades mounted on a rotating shaft are wide-spread and used. They are distinguished by the ability to achieve the necessary smooth mixture within short oper-ating time. The main purpose of the proposed mixer is the preparation of dry mixtures of bulk feed components. The intended use of the mixer is the preparation of concentrated animal feed n agricultural production. In Samara SAA, the design of the blade mixer with screw blades was developed based on the literature review and analysis of the technological process of mixers. The mixer consists of a body with a horizontal shaft with radial trapezoidal screw blades. The proposed blades allow to direct forces in such a way that the total (resulting) projection of the resistant force of the material along the shaft will tend to zero due to the changing angle of the profile and width of the blades. At the same time, an axial force will be created at the edge of the blade at a certain radius, which facili-tates to unload mixer through the discharge opening. The expressions of specific energy consumption for mixing, as well as the work duration of the mixer cycle are given. An expression allowing estimation of an average flow rate of bulk material from the discharge opening of the mixer is obtained. It is established that the position of the gate regulating the area of the discharge opening can affect the volume of the portion simultaneously processed by the mixer, filling volume of mixer and the quality of the mixture.

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Local exhaust ventilation with reduced energy consumption during bulk materials overloads into receiving cones of coarse crushing plants

Journal of Physics Conference Series ◽

10.1088/1742-6596/1926/1/012022 ◽

2021 ◽

Vol 1926 (1) ◽

pp. 012022

Author(s):

O A Averkova ◽

A A Golyshev ◽

K I Logachev ◽

V A Uvarov

Keyword(s):

Energy Consumption ◽

Bulk Materials ◽

Local Exhaust Ventilation ◽

Exhaust Ventilation

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Factors to improve the efficiency of a vertical screw mixer of bulk materials

E3S Web of Conferences ◽

10.1051/e3sconf/201911001041 ◽

2019 ◽

Vol 110 ◽

pp. 01041 ◽

Cited By ~ 1

Author(s):

Roman Cherkasov ◽

Kasyan Adigamov ◽

Victor Pershin ◽

Arkady Cherepenko

Keyword(s):

Energy Consumption ◽

Specific Energy ◽

Driving Force ◽

Specific Energy Consumption ◽

Maximum Effect ◽

Technical Solution ◽

Bulk Materials ◽

Lead Angle ◽

Screw Mixer ◽

Inner Surface

The paper shows that it is possible to increase the efficiency of a vertical screw mixer of bulk materials and reduce costs by determining the required size of the feeding hole in the lower part of the casing, as well as by installing a screw flange with a reverse winding in relation to the screw spiral inside the screw casing and by installing a replaceable tip with a variable lead angle at the lower end of the screw. The analysis of the process of screw loading in the hopper allowed us to obtain an analytical dependence to determine the required size of the feeding hole, in which mixed materials freely enter the screw spiral. It is proved that the placement of the screw flange on the inner surface of the casing increases the driving force of material by 1.05 – 1.80 times depending on the screw speed, which significantly reduces specific energy consumption for preparation of mixture of the desired quality. The paper provides the formula for calculating the angle of installation of the flange with respect to the screw spiral, in which the maximum effect of the flange on the mixed materials is obtained. In order to ensure the effective capture of mixed materials in the loading zone of the screw, it is proposed to perform the first spiral turn from the lower end of the screw with a variable lead angle and place it on a replaceable tip. A technical solution to the placement of spirals on the double-threaded screw is also proposed.

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An Investigation of the Process of Mixing of Bulk Materials in a Drum-Blade Mixer

Chemical and Petroleum Engineering ◽

10.1007/s10556-020-00731-w ◽

2020 ◽

Vol 56 (1-2) ◽

pp. 3-10

Author(s):

S. N. Cherpitskii ◽

M. Yu. Tarshis ◽

L. V. Korolev ◽

A. B. Kapranova

Keyword(s):

Bulk Materials ◽

Blade Mixer

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Energy-Efficient Vibratory Feeder of Bulk Construction Materials

Applied Mechanics and Materials ◽

10.4028/www.scientific.net/amm.670-671.458 ◽

2014 ◽

Vol 670-671 ◽

pp. 458-461 ◽

Cited By ~ 4

Author(s):

Alexander D. Ishkov ◽

Alexander V. Stepanov ◽

Svjatoslav V. Miloradov ◽

Irina V. Voronina

Keyword(s):

Energy Consumption ◽

Specific Energy ◽

Energy Efficient ◽

Specific Energy Consumption ◽

Construction Materials ◽

Elastic Membrane ◽

Bulk Materials ◽

Technical Solutions ◽

Vibrating Feeders ◽

Vibrating Feeder

Any processing of bulk materials requires their moving and uniform feed (dosage). On this depends the quality and efficiency of many technological processes. For uniform and controlled supply of bulk, materials for transporting or processing machines use feeders. Among feeders in recent years, an increasing distribution received disk vibrating feeders, which are characterized by small size, without moving parts, prostate, reliability, accuracy and smooth control supply. Disk vibrating feeder has a horizontal spreading disk, which is located coaxially and with a gap below the outlet of the hopper. Spreading disk is connected with vibratory drive. This research was aimed at finding technical solutions ensuring the reduction of specific energy consumption of disk vibrating feeder. The study showed, that if the spreading disc perform with a central hole, which is closed by an elastic membrane, then this can significantly reduce the specific energy consumption per unit of production.

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Some early history of replica techniques for electron microscopy

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100130018 ◽

1992 ◽

Vol 50 (2) ◽

pp. 1076-1077

Author(s):

Robert M. Fisher

Keyword(s):

Thin Film ◽

Electron Microscopy ◽

Optical Microscope ◽

Early History ◽

Bulk Materials ◽

Thin Sections ◽

Transmission Electron ◽

Reflected Light ◽

History Of ◽

Electron Microscopes

By 1940, a half dozen or so commercial or home-built transmission electron microscopes were in use for studies of the ultrastructure of matter. These operated at 30-60 kV and most pioneering microscopists were preoccupied with their search for electron transparent substrates to support dispersions of particulates or bacteria for TEM examination and did not contemplate studies of bulk materials. Metallurgist H. Mahl and other physical scientists, accustomed to examining etched, deformed or machined specimens by reflected light in the optical microscope, were also highly motivated to capitalize on the superior resolution of the electron microscope. Mahl originated several methods of preparing thin oxide or lacquer impressions of surfaces that were transparent in his 50 kV TEM. The utility of replication was recognized immediately and many variations on the theme, including two-step negative-positive replicas, soon appeared. Intense development of replica techniques slowed after 1955 but important advances still occur. The availability of 100 kV instruments, advent of thin film methods for metals and ceramics and microtoming of thin sections for biological specimens largely eliminated any need to resort to replicas.

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STEM Study of Surface Plasmon Excitation in Small Spherical Particles

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100133801 ◽

1990 ◽

Vol 48 (2) ◽

pp. 42-43

Author(s):

Daniel UGARTE

Keyword(s):

Energy Loss ◽

Spherical Particles ◽

Small Particles ◽

Bulk Materials ◽

Low Loss ◽

Plasmon Excitation ◽

Surface Modes ◽

Surface Plasmon Excitation ◽

Analytical Electron ◽

Analytical Electron Microscope

Small particles exhibit chemical and physical behaviors substantially different from bulk materials. This is due to the fact that boundary conditions can induce specific constraints on the observed properties. As an example, energy loss experiments carried out in an analytical electron microscope, constitute a powerful technique to investigate the excitation of collective surface modes (plasmons), which are modified in a limited size medium. In this work a STEM VG HB501 has been used to study the low energy loss spectrum (1-40 eV) of silicon spherical particles [1], and the spatial localization of the different modes has been analyzed through digitally acquired energy filtered images. This material and its oxides have been extensively studied and are very well characterized, because of their applications in microelectronics. These particles are thus ideal objects to test the validity of theories developed up to now.Typical EELS spectra in the low loss region are shown in fig. 2 and energy filtered images for the main spectral features in fig. 3.

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A Stationary Solution of High-Energy Electron Reflection (HEER) for An Arbitrary Surface

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100135472 ◽

1990 ◽

Vol 48 (2) ◽

pp. 374-375

Author(s):

YIQUN MA

Keyword(s):

Stationary Solution ◽

High Energy ◽

Bloch Wave ◽

Dynamical Theory ◽

High Energy Electron ◽

Bulk Materials ◽

Periodic Surface ◽

Electron Transmission ◽

Electron Reflection ◽

Long Time

For a long time, the development of dynamical theory for HEER has been stagnated for several reasons. Although the Bloch wave method is powerful for the understanding of physical insights of electron diffraction, particularly electron transmission diffraction, it is not readily available for the simulation of various surface imperfection in electron reflection diffraction since it is basically a method for bulk materials and perfect surface. When the multislice method due to Cowley & Moodie is used for electron reflection, the “edge effects” stand firmly in the way of reaching a stationary solution for HEER. The multislice method due to Maksym & Beeby is valid only for an 2-D periodic surface.Now, a method for solving stationary solution of HEER for an arbitrary surface is available, which is called the Edge Patching method in Multislice-Only mode (the EPMO method). The analytical basis for this method can be attributed to two important characters of HEER: 1) 2-D dependence of the wave fields and 2) the Picard iteractionlike character of multislice calculation due to Cowley and Moodie in the Bragg case.

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