Energy-Efficient Vibratory Feeder of Bulk Construction Materials

2014 ◽  
Vol 670-671 ◽  
pp. 458-461 ◽  
Author(s):  
Alexander D. Ishkov ◽  
Alexander V. Stepanov ◽  
Svjatoslav V. Miloradov ◽  
Irina V. Voronina

Any processing of bulk materials requires their moving and uniform feed (dosage). On this depends the quality and efficiency of many technological processes. For uniform and controlled supply of bulk, materials for transporting or processing machines use feeders. Among feeders in recent years, an increasing distribution received disk vibrating feeders, which are characterized by small size, without moving parts, prostate, reliability, accuracy and smooth control supply. Disk vibrating feeder has a horizontal spreading disk, which is located coaxially and with a gap below the outlet of the hopper. Spreading disk is connected with vibratory drive. This research was aimed at finding technical solutions ensuring the reduction of specific energy consumption of disk vibrating feeder. The study showed, that if the spreading disc perform with a central hole, which is closed by an elastic membrane, then this can significantly reduce the specific energy consumption per unit of production.

2010 ◽  
Vol 5 (4) ◽  
Author(s):  
Guihe Tao ◽  
Kiran Kekre ◽  
Maung Htun Oo ◽  
Bala Viswanath ◽  
Aliman MD Yusof ◽  
...  

One of the major components of MBR operating expenditure is energy consumption. This paper presents our six-year journey of energy reduction and optimization in MBR systems through various pilot and demonstration studies. Through comprehensive and systematic MBR optimisation studies, the specific energy consumption was reduced from 1.3 kWh m−3 to less than 0.8 kWh m−3 by increasing membrane flux and reducing aeration at 300 m3 per day pilot scale plants. Through energy audit, the key energy consumption components including process aeration, membrane scouring rate, SRT, MLSS level, MLSS recirculation, and energy efficient equipment selection were identified, and these were optimised one by one at 23,000 m3 per day municipal scale MBR demonstration plant after the baseline had been set up. The specific energy consumption was further reduced to 0.37 kWh m−3.


Author(s):  
Jinhyeock Choi ◽  
Seonmin Jung ◽  
Junhyuk Kim ◽  
June-Koo Kevin Rhee ◽  
Byung Moo Lee ◽  
...  

2015 ◽  
Vol 741 ◽  
pp. 500-503 ◽  
Author(s):  
Alexander D. Ishkov ◽  
Dmitri A. Semernin ◽  
Svjatoslav V. Miloradov ◽  
Irina V. Voronina

Submission materials are the main manufacturing operation in the industry. It largely determines the quality parameters of products. Mechanization and automation of bulk material supply operation in the process eliminates human error and improves the product quality. This work was aimed at finding technical solutions that the reduction of specific energy consumption and enhance the reliability of the vibrating and pneumatic feeders. The article describes the developed the authors vibratory and pneumatic feeders.


2020 ◽  
Vol 6 (6) ◽  
pp. 1538-1552 ◽  
Author(s):  
Mukta Hardikar ◽  
Itzel Marquez ◽  
Andrea Achilli

In energy efficient membrane distillation, the low transmembrane temperature difference exacerbates salinity's effect on water flux and specific energy consumption.


2019 ◽  
Vol 110 ◽  
pp. 01041 ◽  
Author(s):  
Roman Cherkasov ◽  
Kasyan Adigamov ◽  
Victor Pershin ◽  
Arkady Cherepenko

The paper shows that it is possible to increase the efficiency of a vertical screw mixer of bulk materials and reduce costs by determining the required size of the feeding hole in the lower part of the casing, as well as by installing a screw flange with a reverse winding in relation to the screw spiral inside the screw casing and by installing a replaceable tip with a variable lead angle at the lower end of the screw. The analysis of the process of screw loading in the hopper allowed us to obtain an analytical dependence to determine the required size of the feeding hole, in which mixed materials freely enter the screw spiral. It is proved that the placement of the screw flange on the inner surface of the casing increases the driving force of material by 1.05 – 1.80 times depending on the screw speed, which significantly reduces specific energy consumption for preparation of mixture of the desired quality. The paper provides the formula for calculating the angle of installation of the flange with respect to the screw spiral, in which the maximum effect of the flange on the mixed materials is obtained. In order to ensure the effective capture of mixed materials in the loading zone of the screw, it is proposed to perform the first spiral turn from the lower end of the screw with a variable lead angle and place it on a replaceable tip. A technical solution to the placement of spirals on the double-threaded screw is also proposed.


2019 ◽  
Vol 11 (19) ◽  
pp. 5465 ◽  
Author(s):  
Bogdan Branowski ◽  
Marek Zabłocki ◽  
Maciej Sydor

The material indices method has its application in both the design of construction materials and products. The method has evolved since the 1960s and has been described in German, Russian, Polish, and English scientific literature. In the 1990s, the method was adapted to Design for the Environment with the inclusion of specific energy consumption indicators for various construction materials. The article cites six principles of Design for the Environment and presents specific energy consumption indicators according to various authors. This data was then used in two sample applications of the material indices method to determine the specific energy consumption of product manufacture: of a support structure of the standing frame and a compression spring design. In the conclusions, the significant limitations of the material indices method are emphasized, which are not extensively discussed in the literature on the subject, such as its high sensitivity to the accuracy of the adopted energy consumption indicators for materials in view of the actual production process; not taking into consideration all the negative aspects of the materials’ impact on the environment, or the difficulties associated with predicting the impact of material production technology on the material indices. On the other hand, their simple functional form makes them ideal for incorporation into modern CAD software and in product optimization at the initial stage of concept design.


1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  


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