scholarly journals Studies on the modification of fly ash structure with alkaline pre-treatment as a green composite flame retardant filler

2021 ◽  
Vol 1195 (1) ◽  
pp. 012015
Author(s):  
N A M Radzi ◽  
A H Sofian ◽  
S S Jamari

Abstract A green composite made up of renewable and recyclable materials has become one of the advanced material’s attractive topics. The smooth fly ash surface used in the green composite for flame retardancy enhancement are hard to bind with hydrophobic polymer. Thus, the surface modification of this filler is needed to increase its surface roughness and pore size to be more compatible with its polymer matrix. In this research study, the alkaline pre-treatment of fly ash has been performed by using sodium hydroxide solution (NaOH) with various concentrations (5 w/w%, 10 w/w%, 15 w/w%, 20 w/w%). For pore size and morphological of the filler’s evaluation, few analyses such as Scanning Electron Microscopy-Energy Dispersive X-Ray (SEM-EDX), Barret-Joyner-Halenda (BJH) and Brunauer-Emmett-Teller (BET) pore size and volume analysis were conducted. Treated fly ash with 20 w/w% sodium hydroxide concentration gives the better morphological structure in terms of pore diameter, volume, area and high composition of aluminium, silicon with lower calcium and sulphur contents compared to others. Hence, the potential of the physiochemical properties of the green composite produced by using this modified filler will be improved as the adhesiveness of the filler with its matrix increased.

1999 ◽  
Vol 14 (11) ◽  
pp. 4437-4442 ◽  
Author(s):  
Zhidong Yao ◽  
Chikashi Tamura ◽  
Motohide Matsuda ◽  
Michihiro Miyake

Tobermorite was synthesized successfully from waste incineration fly ash by hydrothermal treatment in the presence of sodium hydroxide solution. The tobermorite synthesis was examined as a function of reaction temperature, time, and NaOH concentration. The formation of tobermorite was identified in all of the fly ash treated with NaOH at 180 °C, followed by the minor generations of sodalite and cancrinite phases with increasing NaOH concentration and extending reaction time. The NaOH-treated fly ash revealed the uptake behaviors for Cs+ and NH4+, whereas the fly ash untreated with NaOH solution did not show that. The uptake amounts of resulting products were also determined: 0.40 mmol/g for Cs+ and 0.35 mmol/g for NH4+ in the fly ash treated with 2.0 M NaOH at 180 °C for 20 h.


1999 ◽  
Vol 64 (10) ◽  
pp. 1629-1640 ◽  
Author(s):  
Miloš Sedlák ◽  
Jiří Hanusek ◽  
Radim Bína ◽  
Jaromír Kaválek ◽  
Vladimír Macháček

The cyclization reactions of substituted 2-(N-benzoyl-N-methyl)aminoalkanamides 1a-1g have been studied in aqueous medium. The Hammett reaction constant is ρ = 1.4 for the cyclization reactions of compounds 1a-1e in sodium hydroxide solutions. 2-[N-Methyl- N-(4-nitrobenzoyl)amino]-2-(4-nitrophenyl)propanamide (1g) is cyclized to imidazolinone 2g in aqueous amine buffers of pH 9-11.5; the reaction is subject to specific base catalysis in these media, and the rate-limiting step is the formation of a tetrahedral intermediate. In sodium hydroxide solution, the primary cyclization product is hydrolyzed to give an intermediate M which is subsequently decomposed to sodium 4-nitrobenzoate and 2-methylamino- 2-(4-nitrophenyl)propanamide. At low sodium hydroxide concentration, the rate-limiting step of the opening of imidazoline ring of compound 2g is non-catalyzed decomposition of the intermediate. At higher sodium hydroxide concentrations, the other reaction path begins to make itself felt: hydroxide-ion-catalyzed decomposition of the intermediate. The dependence of observed rate constant of cyclization of compound 1f on sodium hydroxide concentration was used to determine kinetically the value of pKa = 13.5 ± 0.1. The kinetic deuterium isotope effect of cyclization of compounds 1f giving 2f (kCH/kCD = 1.7) was determined in solutions of NaOD in D2O.


2019 ◽  
Vol 288 ◽  
pp. 51-58
Author(s):  
Gendenjamts Oyun-Erdene ◽  
Jadambaa Temuujin

This paper is focused on the elucidation of mechanical activation effect of circulating fluidized bed combustion fly ash (Amgalan Thermal Station, Mongolia) on mechanical properties of geopolymers. Fluidized bed fly ash was mechanically activated for 15-120 minutes with a vibratory mill. The effect of mechanical activation was quite visible on the particle size reduction and on the degree of amorphization.Geopolymer samples were prepared from the raw and milled fluidized bed fly ashes by alkaline activation. Chemical activation was performed with 10M sodium hydroxide solution, as well as solutions containing a mixture of sodium silicate and sodium hydroxide with a weight ratio of 2:1. The geopolymer cubic specimens were cured at 70°C for 24 hrs and their 7 days uniaxial compressive strength was measured. After curing and drying, the bulk density, water absorption and apparent porosity of geopolymer samples were evaluated.X-ray powder diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetry-differential thermal analysis (TGA-DTA) have been used for the structural characterization of the CFA and the resulting geopolymers. The highest compressive strength of 32.4 MPa was achieved for the fly ash milled for 30 minutes and activated with the solution containing the sodium silicate and 10M sodium hydroxide at a weight ratio of 2:1. Non-milled CFA based geopolymers showed the compressive strength of 16.2 MPa after activation with the same solution. Mechanical activation resulted in an increase in the reactivity of the fluidized bed fly ash and that enhances the geopolymerization reactions.


2017 ◽  
Vol 6 (4) ◽  
pp. 163 ◽  
Author(s):  
Ramesh Babu Chokkalingam ◽  
Ganesan N

Cement consumption is increasing day by day due to the tremendous development in the infrastructure facilities. The production of one ton of cement emits approximately one ton of carbon dioxide to the atmosphere. In order to reduce the use of cement a new-generation concrete has been developed such as geopolymer concrete (GPC).Geopolymer Geopolymer is a new material which has the potential to replace ordinary Portland cement. It is an inorganic material synthesized by alkali activation of amorphous aluminosilicates at ambient or slightly increased temperatures having an amorphous to semi-crystalline polymeric structure. In this study, low calcium flyash from Tuticorin was used to produce geopolymer concrete. The geopolymer was synthesized with sodium silicate and sodium hydroxide solutions. The sodium hydroxide pellets was dissolved in the distilled water to make free from mixing water contaminants. The ratio of sodium silicate and sodium hydroxide ratio was kept as 2.5. The concentration of sodium hydroxide solution is 12 Molarity (12M). Other materials used are locally available coarse aggregate and fine sand in surface dry condition. A polycarboxlate HRWRA La Hypercrete S25was used. Cubes of size 100mm were cast for six mix proportions of 450kg/m3 flyash+0.35W/B, 500 kg/m3 flyash+0.35W/B, 550kg/m3 flyash+0.35W/B, 450kg/m3 flyash+.0.40 W/B, 500kg/m3 fly ash+0.40W/B and 550kg/m3 flyash+0.40W/B. The specimens after casting in moulds were kept in oven at 60°C for 6 hours and left to air dry at room temperature and tested at 7 and 28 days. The test results revealed the compressive strength of 30 Mpa was achieved. There was not much significant difference in strength development at 28 days between the mixes due to the increase of flyash content. The microstructural images at 28 days revealed that there was not much difference in the microstructure due to the variation in flyash content from 450 kg/m3 to 550 kg/m3.


2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
Subhash V. Patankar ◽  
Yuwaraj M. Ghugal ◽  
Sanjay S. Jamkar

Geopolymer concrete/mortar is the new development in the field of building constructions in which cement is totally replaced by pozzolanic material like fly ash and activated by alkaline solution. This paper presented the effect of concentration of sodium hydroxide, temperature, and duration of oven heating on compressive strength of fly ash-based geopolymer mortar. Sodium silicate solution containing Na2O of 16.45%, SiO2 of 34.35%, and H2O of 49.20% and sodium hydroxide solution of 2.91, 5.60, 8.10, 11.01, 13.11, and 15.08. Moles concentrations were used as alkaline activators. Geopolymer mortar mixes were prepared by considering solution-to-fly ash ratio of 0.35, 0.40, and 0.45. The temperature of oven curing was maintained at 40, 60, 90, and 120°C each for a heating period of 24 hours and tested for compressive strength at the age of 3 days as test period after specified degree of heating. Test results show that the workability and compressive strength both increase with increase in concentration of sodium hydroxide solution for all solution-to-fly ash ratios. Degree of heating also plays vital role in accelerating the strength; however there is no large change in compressive strength beyond test period of three days after specified period of oven heating.


2016 ◽  
Vol 841 ◽  
pp. 83-89 ◽  
Author(s):  
Yudhi Salman Dwi Satya ◽  
Edy Saputra ◽  
Monita Olivia

This paper presents performance of blended geopolymer mortars prepared from fly ash (FA) and palm oil fuel ash (POFA). Both materials are used their Si and Al elements were activated by alkaline solution. The alkaline solution was prepared by mixing sodium silicate and sodium hydroxide. The optimum mix proportion of geopolymer mortar with FA:POFA mass ratio was 90:10. The ratio of sodium silicate solution to sodium hydroxide solution by mass was 2.5:1. The mass ratio of sand to blended ashes was 2.75:1. The mortar specimens were prepared using 5×5×5 cm cube and cured at room temperature (28oC) for 3 days before subsequently heat-cured at 110oC for 24 hours. The specimens were immersed in distilled water and peat water with pH 4-5 for 120 days. The compressive strength change, porosity, and sorptivity tests were taken. In general, the results shows there was a decrease in strength, an increase in porosity and sorptivity of the blended geopolymer mortars. Fourier Transform Infra Red (FTIR) test revealed that interaction of geopolymers mortar with the acidic peat water can also cause replacement of the exchangeable cations (Na, K) in polymers by hidrogen or hydronium ions. Formation of some new zeolitic phases in blended FA-POFA geopolymer mortar exposed to acidic peat water were observed.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7375
Author(s):  
Xiaoshuang Shi ◽  
Cong Zhang ◽  
Yongchen Liang ◽  
Jinqian Luo ◽  
Xiaoqi Wang ◽  
...  

Geopolymer concrete (GPC) has drawn widespread attention as a universally accepted ideal green material to improve environmental conditions in recent years. The present study systematically quantifies and compares the environmental impact of fly ash GPC and ordinary Portland cement (OPC) concrete under different strength grades by conducting life cycle assessment (LCA). The alkali activator solution to fly ash ratio (S/F), sodium hydroxide concentration (CNaOH), and sodium silicate to sodium hydroxide ratio (SS/SH) were further used as three key parameters to consider their sensitivity to strength and CO2 emissions. The correlation and influence rules were analyzed by Multivariate Analysis of Variance (MANOVA) and Gray Relational Analysis (GRA). The results indicated that the CO2 emission of GPC can be reduced by 62.73%, and the correlation between CO2 emission and compressive strength is not significant for GPC. The degree of influence of the three factors on the compressive strength is CNaOH (66.5%) > SS/SH (20.7%) > S/F (9%) and on CO2 emissions is S/F (87.2%) > SS/SH (10.3%) > CNaOH (2.4%). Fly ash GPC effectively controls the environmental deterioration without compromising its compressive strength; in fact, it even in favor.


2022 ◽  
Vol 955 (1) ◽  
pp. 012010
Author(s):  
A Kustirini ◽  
Antonius ◽  
P Setiyawan

Abstract Geopolymer concrete is concrete that uses environmentally friendly materials, using fly ash from waste materials from the coal industry as a substitute for cement. To produce geopolymer concrete, an alkaline activator is required, with a mixture of Sodium Hydroxide and Sodium Silicate. This research is an experimental study to determine the effect of variations in the concentration of sodium hydroxide (NaOH) 8 Mol, 10 Mol, 12 Mol, and 14 Mol on the compressive strength of geopolymer concrete. Mortar Geopolymer uses a mixture of 1: 3 for the ratio of fly ash and sand, 2.5: 0.45 for the ratio of sodium silicate and sodium hydroxide as an alkaline solution. The specimens used a cube mold having dimension 5 cm x 5 cm x 5 cm, then tested at 7 days and 28 days. The test resulted that concentration of NaOH 12 Mol obtained the maximum compressive strength of geopolymer concrete, that is 38.54 MPa. At concentrations of 12 Mol NaOH and exceeding 12M, the compressive strength of geopolymer concrete decreased.


2019 ◽  
Vol 65 (1) ◽  
pp. 3-16 ◽  
Author(s):  
V.C. Prabha ◽  
V. Revathi

AbstractAn attempt was made in the present work to study the compressive strength and microstructure of geopolymer containing high calcium fly ash (HCFA) and silica fume. Concentration of sodium hydroxide solution 8M, 10M, 12M & 14M, liquid to binder ratio 0.5 and sodium hydroxide to sodium silicate ratio 2.5 were selected for the mixes. Geopolymer mortar test results indicated that the mix with 40% silica fume by the weight of HCFA yielded higher compressive strength under ambient curing. The XRD pattern typically shows the major portion of amorphous phase of geopolymer. The existence of C-A-S-H gel, N-A-S-H gel and hydroxysodalite gel products were observed through SEM which developed dense microstructure and thus enhanced strength of HCFA and silica fume geopolymer.


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