scholarly journals Numerical research on sealing performance of high speed and high pressure centrifugal compressor seal

Author(s):  
Jun Wu ◽  
Zhenxing Zhao ◽  
Lu Dai ◽  
Xingsheng Lao ◽  
Weijian Lv
2015 ◽  
Vol 137 (10) ◽  
Author(s):  
Ibrahim Shahin ◽  
Mohamed Gadala ◽  
Mohamed Alqaradawi ◽  
Osama Badr

This paper presents a computational study for a high-speed centrifugal compressor stage with a design pressure ratio equal to 4, the stage consisting of a splittered unshrouded impeller and a wedged vaned diffuser. The aim of this paper is to investigate numerically the modifications of the flow structure during a surge cycle. The investigations are based on the results of unsteady three-dimensional, compressible flow simulations, using large eddy simulation (LES) model. Instantaneous and mean flow field analyses are presented in the impeller inducer and in the vaned diffuser region through one surge cycle time intervals. The computational data compare favorably with the measured data, from the literature, for the same compressor and operational point. The surge event phases are well detected inside the impeller and diffuser. The time-averaged loading on the impeller main blade is maximum near the trialing edge and near the tip. The amplitude of the unsteady pressure fluctuation is maximum for the flow reversal condition and reaches values up to 70% of the dynamic pressure. The diffuser vane exhibits high-pressure fluctuation from the vane leading edge to 50% of the chord length. High-pressure fluctuation is detected during the forward flow recovery condition as a result of the shock wave that moves toward the diffuser outlet.


Author(s):  
Giuseppe Vannini

The author’s company is currently developing some centrifugal compressor prototypes where the traditional rotor design based on shrunk on wheels and spacers is not suitable due to the specific service requirements (e.g. high peripheral speed or high temperature). For instance the development of a new centrifugal compressor technology aimed to reduce the number of compressor units needed to fulfill a given service is ongoing. In order to accomplish this challenging target a very high rotational speed is required together with special “high pressure ratio” centrifugal stages. The rotor mechanical configuration which has been selected here is a stacked configuration where each centrifugal wheel is integral with the relevant shaft portion. The several shaft portions are mated together through high precision toothed connections (Hirth couplings) and the assembly is secured through a pre-stretched tie-rod. This rotor stacked configuration is not typical for the most of the industrial centrifugal compressors (a solid shaft with shrink fitted impellers is the common solution, as anticipated) but it is allowed by API standards [1], and it is referenced in Turbomachinery technical literature [2]. The rotordynamics of this special prototype is very challenging since it deals with a seven piece stacked rotor running supercritical. An extensive validation program was required in addition to careful design. This is the specific subject of the present paper which will cover the main following items: validation of the “rotor alone” rotordynamic modelization through comparison with the relevant ping test results, selection of special high speed journal bearings, and overview of the low and high speed balancing process. All these steps together finally allowed the author’s company to fully demonstrate the soundness of this stacked rotor technology for application in High Pressure Ratio Compression service.


2020 ◽  
Vol 3 (3) ◽  
Author(s):  
Ricardo Gobato ◽  
Alireza Heidari

An “explosive extratropical cyclone” is an atmospheric phenomenon that occurs when there is a very rapid drop in central atmospheric pressure. This phenomenon, with its characteristic of rapidly lowering the pressure in its interior, generates very intense winds and for this reason it is called explosive cyclone, bomb cyclone. With gusts recorded of 116 km/h, atmospheric phenomenon – “cyclone bomb” (CB) hit southern Brazil on June 30, the beginning of winter 2020, causing destruction in its influence over. One of the cities most affected was Chapecó, west of the state of Santa Catarina. The satellite images show that the CB generated a low pressure (976 mbar) inside it, generating two atmospheric currents that moved at high speed. In a northwest-southeast direction, Bolivia and Paraguay, crossing the states of Parana and Santa Catarina, and this draft that hit the south of Brazil, which caused the destruction of the affected states.  Another moving to Argentina, southwest-northeast direction, due to high area of high pressure (1022 mbar). Both enhanced the phenomenon.


Alloy Digest ◽  
2019 ◽  
Vol 68 (11) ◽  

Abstract YSS YXM4 is a cobalt-alloyed molybdenum high-speed tool steel with resistance to abrasion, seizure, and deformation under high pressure. This datasheet provides information on composition, physical properties, and hardness. It also includes information on high temperature performance. Filing Code: TS-780. Producer or source: Hitachi Metals America, Ltd.


2021 ◽  
pp. 146808742110072
Author(s):  
Karri Keskinen ◽  
Walter Vera-Tudela ◽  
Yuri M Wright ◽  
Konstantinos Boulouchos

Combustion chamber wall heat transfer is a major contributor to efficiency losses in diesel engines. In this context, thermal swing materials (adapting to the surrounding gas temperature) have been pinpointed as a promising mitigative solution. In this study, experiments are carried out in a high-pressure/high-temperature vessel to (a) characterise the wall heat transfer process ensuing from wall impingement of a combusting fuel spray, and (b) evaluate insulative improvements provided by a coating that promotes thermal swing. The baseline experimental condition resembles that of Spray A from the Engine Combustion Network, while additional variations are generated by modifying the ambient temperature as well as the injection pressure and duration. Wall heat transfer and wall temperature measurements are time-resolved and accompanied by concurrent high-speed imaging of natural luminosity. An investigation with an uncoated wall is carried out with several sensor locations around the stagnation point, elucidating sensor-to-sensor variability and setup symmetry. Surface heat flux follows three phases: (i) an initial peak, (ii) a slightly lower plateau dependent on the injection duration, and (iii) a slow decline. In addition to the uncoated reference case, the investigation involves a coating made of porous zirconia, an established thermal swing material. With a coated setup, the projection of surface quantities (heat flux and temperature) from the immersed measurement location requires additional numerical analysis of conjugate heat transfer. Starting from the traces measured beneath the coating, the surface quantities are obtained by solving a one-dimensional inverse heat transfer problem. The present measurements are complemented by CFD simulations supplemented with recent rough-wall models. The surface roughness of the coated specimen is indicated to have a significant impact on the wall heat flux, offsetting the expected benefit from the thermal swing material.


Author(s):  
V. Gall ◽  
E. Rütten ◽  
H. P. Karbstein

AbstractHigh-pressure homogenization is the state of the art to produce high-quality emulsions with droplet sizes in the submicron range. In simultaneous homogenization and mixing (SHM), an additional mixing stream is inserted into a modified homogenization nozzle in order to create synergies between the unit operation homogenization and mixing. In this work, the influence of the mixing stream on cavitation patterns after a cylindrical orifice is investigated. Shadow-graphic images of the cavitation patterns were taken using a high-speed camera and an optically accessible mixing chamber. Results show that adding the mixing stream can contribute to coalescence of cavitation bubbles. Choked cavitation was observed at higher cavitation numbers σ with increasing mixing stream. The influence of the mixing stream became more significant at a higher orifice to outlet ratio, where a hydraulic flip was also observed at higher σ. The decrease of cavitation intensity with increasing back-pressure was found to be identical with conventional high-pressure homogenization. In the future, the results can be taken into account in the SHM process design to improve the efficiency of droplet break-up by preventing cavitation or at least hydraulic flip.


2020 ◽  
Vol 3 (1) ◽  
pp. 57
Author(s):  
Luka Barešić ◽  
Davor Margetić ◽  
Zoran Glasovac

The cycloaddition strategy was employed in order to obtain a 7-oxanorbornene framework substituted with a guanidine moiety or its precursor functional groups: protected amine or thiourea. In order to optimize the conditions for the cycloaddition, several environmentally-friendly methods—microwave assisted organic synthesis, high pressure synthesis, high speed vibrational milling, and ultrasound assisted synthesis—were employed. The outcomes of the cycloaddition reactions were interpreted in terms of endo/exo selectivity, the conversion of the reactants to the product, and the isolated yields. In general, our results indicated the HP and HSVM approaches as the methods of choice to give good yields and conversions.


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